Toyota Yaris: Brake Pedal / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Brake / Brake System (other) / Brake Pedal / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during brake pedal support assembly removal/installation are shown below.

NOTICE:

  • When disassembling the brake pedal support assembly, do not loosen the breakaway bolt at the time of collisions.
  • If the breakaway bolt at the time of collisions is loosened, replace with a new brake pedal support assembly.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Parking support brake system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE STEERING COLUMN ASSEMBLY

Click here

2. REMOVE STOP LIGHT SWITCH ASSEMBLY

Click here

3. REMOVE STOP LIGHT SWITCH MOUNTING ADJUSTER

Click here

4. REMOVE BRAKE PEDAL RETURN SPRING

(a) Remove the brake pedal return spring from the brake pedal support assembly and push rod pin.

5. REMOVE PUSH ROD PIN

(a) Remove the clip and push rod pin to separate the brake pedal support assembly from the brake master cylinder push rod clevis.

6. REMOVE BRAKE PEDAL SUPPORT ASSEMBLY

(a) Disengage the clamp to separate the wire harness from the brake pedal support assembly.

(b) Remove the 2 clips.

(c) Remove the 2 nuts, 2 bolts and brake pedal support assembly.

(d) Disengage the 2 clamps to separate the wire harness from the brake pedal support assembly.

7. REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad from the brake pedal support assembly.

    Components

    COMPONENTS ILLUSTRATION *1 BRAKE PEDAL PAD *2 BRAKE PEDAL RETURN SPRING *3 BRAKE PEDAL SUPPORT ASSEMBLY *4 PUSH ROD PIN *5 STOP LIGHT SWITCH MOUNTING ADJUSTER *6 BRAKE MASTER CYLINDER PUSH ROD CLEVIS *7 CLEVIS LOCK NUT *8 WIRE HARNESS *9 STOP LIGHT SWITCH ASSEMBLY - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Adjustment

    ADJUSTMENT PROCEDURE 1. INSPECT AND ADJUST BRAKE PEDAL HEIGHT (a) Remove front door scuff plate LH. Click here (b) Remove cowl side trim board LH. Click here (c) Turn back floor carpet...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Center Airbag Sensor Communication Stop Mode


    DESCRIPTION Detection Item Symptom Trouble Area Center Airbag Sensor Communication Stop Mode Communication stop for "Airbag" is indicated on the "Communication Bus Check" screen of the GTS. Click here Airbag sensor assembly main line or connector Power source circuit of airbag sensor assembly Airbag sensor assembly ground circuit Airbag sensor assembly WIRING DIAGRAM CAUTION / NOTICE / HINT CAUTION: When performing the confirmation driving pattern, obey all speed limits and traffic laws...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Disassembly


    D..

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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