Toyota Yaris: Cylinder Head Gasket / Installation

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Head Gasket / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL CYLINDER HEAD GASKET

(a) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

(b) Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.

NOTICE:

Make sure that the cylinder head gasket is installed in the correct orientation.

*a

Lot No.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

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3. INSTALL VALVE STEM CAP

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4. INSTALL VALVE LASH ADJUSTER ASSEMBLY

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5. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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6. INSTALL NO. 1 CAMSHAFT BEARING CAP

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7. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below...

    Drive Belt

    ComponentsCOMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 ENGINE UNDER COVER RH *3 NO. 1 ENGINE UNDER COVER ASSEMBLY - - N*m (kgf*cm, ft...

    Other information:

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Reassembly


    REASSEMBLY PROCEDURE 1. INSTALL NO. 3 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No. 3 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts. Torque: 10 N·m {102 kgf·cm, 7 ft·lbf} 2. INSTALL NO. 2 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No...

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the windshield glass removal/installation are shown below...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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