Toyota Yaris: Cylinder Head Gasket / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Head Gasket / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL CYLINDER HEAD GASKET

(a) Clean the cylinder block sub-assembly and cylinder head sub-assembly with solvent.

(b) Place a new cylinder head gasket on the cylinder block sub-assembly with the Lot No. stamp facing upward.

NOTICE:

Make sure that the cylinder head gasket is installed in the correct orientation.

*a

Lot No.

2. INSTALL CYLINDER HEAD SUB-ASSEMBLY

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3. INSTALL VALVE STEM CAP

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4. INSTALL VALVE LASH ADJUSTER ASSEMBLY

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5. INSTALL NO. 1 VALVE ROCKER ARM SUB-ASSEMBLY

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6. INSTALL NO. 1 CAMSHAFT BEARING CAP

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7. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during cylinder head gasket removal/installation are shown below...

    Drive Belt

    ComponentsCOMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 ENGINE UNDER COVER RH *3 NO. 1 ENGINE UNDER COVER ASSEMBLY - - N*m (kgf*cm, ft...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: When removing the name plates, heat the vehicle body, back door outside garnish and name plates using a heat light. Heating Temperature Item Temperature Vehicle Body Back Door Panel 40 to 60°C (104 to 140°F) Back Door Outside Garnish Name Plates 20 to 30°C (68 to 86°F) CAUTION: Do not touch the heat light and heated parts, touching the heat light may result in burns...

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Utility


    UTILITY Front Beam Axis Adjustment HINT: Front Beam Axis Adjustment is used to calibrate the beam axis of millimeter wave radar sensor assembly. (a) Perform Front Beam Axis Adjustment according to the display on the GTS. Body Electrical > Front Radar Sensor > Utility Tester Display Front Beam Axis Adjustment Front Beam Axis Misalignment Reading HINT: Front Beam Axis Misalignment Reading is used to check the amount of misalignment of the millimeter wave radar sensor assembly...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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