Toyota Yaris: Condenser / Removal

REMOVAL

PROCEDURE

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

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2. REMOVE HEADLIGHT ASSEMBLY LH

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3. REMOVE HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

4. REMOVE NO. 1 AIR CLEANER INLET

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5. REMOVE RADIATOR UPPER AIR GUIDE PLATE

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6. REMOVE FRONT BUMPER ENERGY ABSORBER

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7. REMOVE FRONT BUMPER REINFORCEMENT

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8. REMOVE HOOD LOCK ASSEMBLY

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9. REMOVE UPPER RADIATOR SUPPORT SUB-ASSEMBLY

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10. REMOVE COOL AIR INTAKE DUCT

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11. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

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12. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

HINT:

Use the same procedure as for the LH side.

13. REMOVE NO. 1 RADIATOR AIR GUIDE LH

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14. REMOVE NO. 1 RADIATOR AIR GUIDE RH

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15. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

(a) Remove the bolt to disconnect the No. 1 cooler refrigerant discharge hose from the cooler condenser assembly.

(b) Remove the O-ring from the No. 1 cooler refrigerant discharge hose.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

16. DISCONNECT NO. 2 AIR CONDITIONING TUBE AND ACCESSORY ASSEMBLY

(a) Remove the bolt to disconnect the No. 2 air conditioner tube and accessory assembly from the cooler condenser assembly.

(b) Remove the O-ring from the No. 2 air conditioner tube and accessory assembly.

NOTICE:

Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.

17. REMOVE COOLER CONDENSER ASSEMBLY

(a) Remove the 3 bolts.

(b) Disengage the guide to remove the cooler condenser assembly.

NOTICE:

Do not damage the cooler condenser assembly or radiator assembly when removing the cooler condenser assembly.