Toyota Yaris: Starter / Removal

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (starting) / Starter / Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane tracing assist system	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 seconds or more.
Pre-collision system
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. PRECAUTION

NOTICE:

After turning the engine switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal.
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When the starter assembly is replaced, "ST NO. 1 relay" must also be replaced.

2. DISCONNECT CABLE FROM NEGATIVE AUXILIARY BATTERY TERMINAL

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3. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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4. DISCONNECT NO. 6 WATER BY-PASS HOSE

(a) Disconnect the No. 6 water by-pass hose from the oil cooler hose.

5. DISCONNECT NO. 5 WATER BY-PASS HOSE

(a) Disconnect the No. 5 water by-pass hose from the oil cooler hose.

6. REMOVE OIL COOLER ASSEMBLY

(a) Remove the 3 bolts and oil cooler assembly from the oil pan sub-assembly.

(b) Remove the 2 o-rings.

7. REMOVE FLYWHEEL HOUSING SIDE COVER

(a) Disconnect the claw as shown in the illustration to remove the flywheel housing side cover.

8. REMOVE STARTER ASSEMBLY

(a) Disconnect the 2 starter assembly connectors.

(b) Open the terminal cap.

(d) Remove the nut and disconnect the engine wire from terminal 30.

(e) Remove the 2 bolts and starter assembly from the cylinder block sub-assembly.

(f) Remove the bolt and wire harness clamp bracket from the starter assembly.

Components

COMPONENTS ILLUSTRATION *1 STARTER ASSEMBLY *2 FLYWHEEL HOUSING SIDE COVER *3 WIRE HARNESS CLAMP BRACKET *4 NO. 5 WATER BY-PASS HOSE *5 NO...

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE WIRE HARNESS (a) Remove the 2 nuts and wire harness from the starter assembly. 2. REMOVE STARTER INRUSH CURRENT REDUCTION RELAY (a) Remove the bolt and wire harness from the starter inrush current reduction relay...

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Components

COMPONENTS ILLUSTRATION *A for Driver Side *B for Front Passenger Side *1 FRONT DOOR LOWER FRAME BRACKET GARNISH *2 MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL *3 POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL *4 FRONT DOOR TRIM GARNISH *5 FRONT DOOR TRIM BOARD SUB-ASSEMBLY *6 FRONT DOOR GLASS INNER WEATHERSTRIP *7 FRONT DOOR SERVICE HOLE COVER *8 SIDE AIRBAG PRESSURE SENSOR Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft...

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Diagnostic Trouble Code Chart

DIAGNOSTIC TROUBLE CODE CHART Power Steering System DTC No. Detection Item DTC Detection Condition Warning Indicate Return-to-normal Condition Note Link C05D604 Power Steering Control Module Processor System Internal Failure ECU internal malfunction (CPU malfunction) EPS warning light: Comes on Ignition switch ON again - C05D646 Power Steering Control Module Processor Calibration / Parameter Memory Failure ECU internal malfunction (EEPROM error) EPS warning light: Comes on Ignition switch ON again - C05D649 Power Steering Control Module Processor Internal Electronic Failure ECU internal malfunction (Peripheral circuit malfunction) EPS warning light: Comes on Ignition switch ON again - C10001C Control Module Internal Temperature Sensor "A" Circuit Voltage Out of Range ECU temperature sensor "A" range malfunction EPS warning light: Comes on The ECU judges the system has returned to normal - C123A17 Supply Voltage Circuit Circuit Voltage Above Threshold IG voltage is 18...