Toyota Yaris: Camshaft / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Camshaft / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Camshaft (for intake or exhaust camshaft)
  • Camshaft timing gear assembly
  • Camshaft timing exhaust gear assembly
  • Engine coolant temperature sensor
  • Spark plug

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Parking support brake system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

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PROCEDURE

1. REMOVE ENGINE ASSEMBLY

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2. REMOVE TIMING GEAR COVER INSULATOR

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3. REMOVE SPARK PLUG

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4. REMOVE OIL PRESSURE AND TEMPERATURE SENSOR

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5. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

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6. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

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7. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

Click here

8. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

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9. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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10. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

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11. REMOVE OIL FILLER CAP ASSEMBLY

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12. REMOVE CRANKSHAFT POSITION SENSOR

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13. REMOVE PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

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14. REMOVE VACUUM PUMP ASSEMBLY

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15. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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17. REMOVE SPARK PLUG TUBE GASKET

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18. REMOVE NO. 1 VACUUM PUMP BRACKET

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19. REMOVE ENGINE MOUNTING BRACKET RH

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20. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

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21. REMOVE TIMING CHAIN COVER OIL SEAL

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22. REMOVE TIMING CHAIN COVER ASSEMBLY

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23. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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24. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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25. REMOVE TIMING CHAIN GUIDE

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26. REMOVE DAMPER PLATE SPACER

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27. REMOVE CHAIN TENSIONER SLIPPER

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28. REMOVE CHAIN SUB-ASSEMBLY

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29. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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30. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET

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31. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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32. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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33. REMOVE FUEL PUMP LIFTER GUIDE

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34. REMOVE FUEL PUMP LIFTER HOUSING

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35. REMOVE CAMSHAFT POSITION SENSOR HOLDER

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36. REMOVE CAMSHAFT BEARING CAP

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37. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

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38. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

Click here

    Components

    COMPONENTS ILLUSTRATION *1 SPARK PLUG *2 OIL PRESSURE AND TEMPERATURE SENSOR *3 CAMSHAFT POSITION SENSOR (for Intake Side) *4 CAMSHAFT POSITION SENSOR (for Exhaust Side) *5 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side) *6 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side) *7 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *8 WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY *9 OIL FILLER CAP ASSEMBLY *10 O-RING *11 CRANKSHAFT POSITION SENSOR *12 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) *13 VACUUM PUMP ASSEMBLY *14 GASKET *15 NO...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Dtc Check / Clear


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    DESCRIPTION Refer to DTC P003312. Click here DTC No. Detection Item DTC Detection Condition Trouble Area MIL Note P023400 Turbocharger/Supercharger "A" Overboost Condition Boost pressure exceeds the threshold value (calculated from turbocharger speed upper limit value)...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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