Toyota Yaris: Camshaft / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Camshaft / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

  • Camshaft (for intake or exhaust camshaft)
  • Camshaft timing gear assembly
  • Camshaft timing exhaust gear assembly
  • Engine coolant temperature sensor
  • Spark plug

Inspection After Repair

  • Poor idle, etc.
  • Engine start function, etc.

NOTICE:

This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

Click here

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Parking support brake system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

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PROCEDURE

1. REMOVE ENGINE ASSEMBLY

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2. REMOVE TIMING GEAR COVER INSULATOR

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3. REMOVE SPARK PLUG

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4. REMOVE OIL PRESSURE AND TEMPERATURE SENSOR

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5. REMOVE CAMSHAFT POSITION SENSOR (for Intake Side)

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6. REMOVE CAMSHAFT POSITION SENSOR (for Exhaust Side)

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7. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

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8. REMOVE CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

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9. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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10. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

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11. REMOVE OIL FILLER CAP ASSEMBLY

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12. REMOVE CRANKSHAFT POSITION SENSOR

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13. REMOVE PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

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14. REMOVE VACUUM PUMP ASSEMBLY

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15. REMOVE CRANKSHAFT PULLEY ASSEMBLY

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16. REMOVE CYLINDER HEAD COVER SUB-ASSEMBLY

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17. REMOVE SPARK PLUG TUBE GASKET

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18. REMOVE NO. 1 VACUUM PUMP BRACKET

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19. REMOVE ENGINE MOUNTING BRACKET RH

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20. REMOVE NO. 2 TIMING CHAIN COVER ASSEMBLY

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21. REMOVE TIMING CHAIN COVER OIL SEAL

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22. REMOVE TIMING CHAIN COVER ASSEMBLY

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23. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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24. REMOVE NO. 1 CHAIN TENSIONER ASSEMBLY

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25. REMOVE TIMING CHAIN GUIDE

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26. REMOVE DAMPER PLATE SPACER

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27. REMOVE CHAIN TENSIONER SLIPPER

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28. REMOVE CHAIN SUB-ASSEMBLY

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29. REMOVE NO. 1 CHAIN VIBRATION DAMPER

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30. REMOVE CRANKSHAFT TIMING GEAR OR SPROCKET

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31. REMOVE CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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32. REMOVE CAMSHAFT TIMING GEAR ASSEMBLY

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33. REMOVE FUEL PUMP LIFTER GUIDE

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34. REMOVE FUEL PUMP LIFTER HOUSING

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35. REMOVE CAMSHAFT POSITION SENSOR HOLDER

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36. REMOVE CAMSHAFT BEARING CAP

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37. REMOVE EXHAUST CAMSHAFT SUB-ASSEMBLY

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38. REMOVE INTAKE CAMSHAFT SUB-ASSEMBLY

Click here

    Components

    COMPONENTS ILLUSTRATION *1 SPARK PLUG *2 OIL PRESSURE AND TEMPERATURE SENSOR *3 CAMSHAFT POSITION SENSOR (for Intake Side) *4 CAMSHAFT POSITION SENSOR (for Exhaust Side) *5 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side) *6 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side) *7 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *8 WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY *9 OIL FILLER CAP ASSEMBLY *10 O-RING *11 CRANKSHAFT POSITION SENSOR *12 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) *13 VACUUM PUMP ASSEMBLY *14 GASKET *15 NO...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts...

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Parts Location


    PARTS LOCATION ILLUSTRATION *A w/ Toyota Safety Sense *B w/ Active Noise Control System *1 ENGINE HOOD COURTESY SWITCH (HOOD LOCK ASSEMBLY) *2 VACUUM SENSOR ASSEMBLY *3 INNER REAR VIEW MIRROR ASSEMBLY *4 ECM *5 SKID CONTROL ECU (BRAKE ACTUATOR ASSEMBLY) *6 EXTERNAL BACKUP BOOST CONVERTER (ECO RUN VEHICLE CONVERTER ASSEMBLY) *7 MILLIMETER WAVE RADAR SENSOR ASSEMBLY *8 FORWARD RECOGNITION CAMERA *9 ENGINE ROOM RELAY BLOCK - EFI-MAIN NO...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Brake Switch "A" Circuit Short to Ground (P057111)


    DESCRIPTION The skid control ECU (brake actuator assembly) inputs the stop light signal and brake operation condition. When the brake pedal is depressed and the stop light switch signal is not input, this DTC is output. DTC No. Detection Item DTC Detection Condition Trouble Area DTC Output from P057111 Brake Switch "A" Circuit Short to Ground Either of the following is detected: When the +BS terminal voltage is 9...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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