Toyota Yaris: Camshaft / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Camshaft / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

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2. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY

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3. INSTALL CAMSHAFT BEARING CAP

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4. TEMPORARILY TIGHTEN CAMSHAFT POSITION SENSOR HOLDER

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5. INSTALL FUEL PUMP LIFTER HOUSING

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6. INSTALL FUEL PUMP LIFTER GUIDE

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7. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

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8. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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9. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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10. INSTALL NO. 1 CHAIN VIBRATION DAMPER

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11. INSTALL CHAIN SUB-ASSEMBLY

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12. INSTALL CHAIN TENSIONER SLIPPER

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13. INSTALL DAMPER PLATE SPACER

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14. INSTALL TIMING CHAIN GUIDE

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15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

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16. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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17. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY

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18. INSTALL TIMING CHAIN COVER OIL SEAL

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19. INSTALL NO. 2 TIMING CHAIN OR BELT COVER

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20. INSTALL NO. 1 VACUUM PUMP BRACKET

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21. SET CAMSHAFT POSITION SENSOR

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22. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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23. INSTALL CRANKSHAFT PULLEY

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24. INSTALL VACUUM PUMP ASSEMBLY

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25. INSTALL PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

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26. INSTALL CRANKSHAFT POSITION SENSOR

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27. INSTALL OIL FILLER CAP ASSEMBLY

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28. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

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29. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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30. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

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31. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

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32. INSTALL OIL PRESSURE AND TEMPERATURE SENSOR

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33. INSTALL SPARK PLUG

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34. INSTALL TIMING GEAR COVER INSULATOR

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35. INSTALL ENGINE ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below...

    Cylinder Block

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    Key Suspend Function

    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

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