Toyota Yaris: Camshaft / Installation

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Camshaft / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL INTAKE CAMSHAFT SUB-ASSEMBLY

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2. INSTALL EXHAUST CAMSHAFT SUB-ASSEMBLY

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3. INSTALL CAMSHAFT BEARING CAP

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4. TEMPORARILY TIGHTEN CAMSHAFT POSITION SENSOR HOLDER

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5. INSTALL FUEL PUMP LIFTER HOUSING

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6. INSTALL FUEL PUMP LIFTER GUIDE

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7. INSTALL CAMSHAFT TIMING GEAR ASSEMBLY

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8. INSTALL CAMSHAFT TIMING EXHAUST GEAR ASSEMBLY

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9. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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10. INSTALL NO. 1 CHAIN VIBRATION DAMPER

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11. INSTALL CHAIN SUB-ASSEMBLY

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12. INSTALL CHAIN TENSIONER SLIPPER

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13. INSTALL DAMPER PLATE SPACER

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14. INSTALL TIMING CHAIN GUIDE

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15. INSTALL NO. 1 CHAIN TENSIONER ASSEMBLY

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16. SET NO. 1 CYLINDER TO TDC (COMPRESSION)

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17. INSTALL NO. 2 TIMING CHAIN COVER ASSEMBLY

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18. INSTALL TIMING CHAIN COVER OIL SEAL

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19. INSTALL NO. 2 TIMING CHAIN OR BELT COVER

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20. INSTALL NO. 1 VACUUM PUMP BRACKET

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21. SET CAMSHAFT POSITION SENSOR

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22. INSTALL CYLINDER HEAD COVER SUB-ASSEMBLY

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23. INSTALL CRANKSHAFT PULLEY

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24. INSTALL VACUUM PUMP ASSEMBLY

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25. INSTALL PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY)

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26. INSTALL CRANKSHAFT POSITION SENSOR

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27. INSTALL OIL FILLER CAP ASSEMBLY

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28. INSTALL ENGINE WATER PUMP ASSEMBLY (WATER INLET HOUSING)

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29. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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30. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side)

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31. INSTALL CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side)

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32. INSTALL OIL PRESSURE AND TEMPERATURE SENSOR

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33. INSTALL SPARK PLUG

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34. INSTALL TIMING GEAR COVER INSULATOR

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35. INSTALL ENGINE ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during camshaft removal/installation are shown below...

    Cylinder Block

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    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

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