Toyota Yaris: Front Brake / Reassembly

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Brake / Brake (front) / Front Brake / Reassembly

REASSEMBLY

PROCEDURE

1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG

(a) Temporarily tighten the front disc brake bleeder plug to the front disc brake cylinder.

HINT:

Fully tighten the front disc brake bleeder plug after bleeding the system.

2. INSTALL FRONT DISC BRAKE BLEEDER PLUG CAP

(a) Install the front disc brake bleeder plug cap to the front disc brake bleeder plug.

3. INSTALL PISTON SEAL

(a) Apply lithium soap base glycol grease to the entire circumference of 4 new piston seals.

Lithium Soap Base Glycol Grease

(b) Install the 4 piston seals to the front disc brake cylinder.

NOTICE:

  • Securely install the piston seal into the groove of the front disc brake cylinder.
  • Do not damage the piston seal.

4. INSTALL CYLINDER BOOT

(a) Apply a light layer of lithium soap base glycol grease to the inner surfaces of 4 new cylinder boots.

Lithium Soap Base Glycol Grease

(b) Apply a light layer of lithium soap base glycol grease to the contact surfaces of the 4 front disc brake pistons.

(c) Install the 4 cylinder boots to the 4 front disc brake pistons.

NOTICE:

Securely install the cylinder boot into the groove of the front disc brake piston.

5. INSTALL FRONT DISC BRAKE PISTON

(a) Install the 4 front disc brake pistons to the front disc brake cylinder.

NOTICE:

Do not forcibly install the front disc brake piston into the front disc brake cylinder.

(b) Push in the 4 cylinder boots and engage the 4 cylinder boots to each retainer of the front disc brake cylinder.

NOTICE:

  • Securely install the cylinder boot into the groove of the front disc brake cylinder.
  • Do not damage the cylinder boot.

*1

Cylinder Boot

*2

Retainer

    Inspection

    INSPECTION PROCEDURE 1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the front disc brake cylinder bore and front disc brake piston for rust and scoring...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1...

    Other information:

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Disassembly


    DISASSEMBLY PROCEDURE 1. REMOVE NO. 1 SIDE DEFROSTER NOZZLE (a) Disengage the claws and guides to remove the No. 1 side defroster nozzle. 2. REMOVE NO. 2 SIDE DEFROSTER NOZZLE HINT: Use the same procedure as for the No. 1 side. 3. REMOVE NO...

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Components


    COMPONENTS ILLUSTRATION *1 SPARK PLUG *2 OIL PRESSURE AND TEMPERATURE SENSOR *3 CAMSHAFT POSITION SENSOR (for Intake Side) *4 CAMSHAFT POSITION SENSOR (for Exhaust Side) *5 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Intake Side) *6 CAM TIMING OIL CONTROL SOLENOID ASSEMBLY (for Exhaust Side) *7 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *8 WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY *9 OIL FILLER CAP ASSEMBLY *10 O-RING *11 CRANKSHAFT POSITION SENSOR *12 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) *13 VACUUM PUMP ASSEMBLY *14 GASKET *15 NO...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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