Toyota Yaris: Front Brake / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Brake / Brake (front) / Front Brake / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. INSTALL FRONT DISC

(a) Check the identification marks and confirm the installation positions.

NOTICE:

The front disc needs to be installed to the correct side of the vehicle. There is a "L", indicating the disc for the left wheel, or a "R", indicating the disc for the right wheel, engraved on the disc in the position shown in the illustration.

(b) When reusing the front disc:

(1) Align the matchmarks of the front disc and front axle hub sub-assembly, and install the front disc.

*a

Matchmark

(c) When replacing the front disc:

(1) Inspect the front disc runout.

Click here

(2) Select the installation position where the front disc has minimal runout, and install the front disc.

(d) Temporarily install the 5 hub nuts.

2. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY

(a) Install the front disc brake cylinder assembly to the steering knuckle with the 2 bolts.

Torque:

107 N·m {1091 kgf·cm, 79 ft·lbf}

3. CONNECT FRONT FLEXIBLE HOSE

(a) Connect the front flexible hose to the front disc brake cylinder assembly with a new union bolt and a new gasket.

Torque:

39.2 N·m {400 kgf·cm, 29 ft·lbf}

NOTICE:

Install the front flexible hose lock securely into the lock hole in the front disc brake cylinder assembly.

4. INSTALL FRONT DISC BRAKE ANTI-SQUEAL SHIM KIT

Click here

5. INSTALL FRONT DISC BRAKE PAD

Click here

6. TEMPORARILY INSTALL FRONT DISC BRAKE ANTI-RATTLE SPRING

Click here

7. INSTALL FRONT DISC BRAKE ANTI-RATTLE PIN

Click here

8. INSTALL FRONT DISC BRAKE PIN HOLD CLIP

Click here

9. BLEED BRAKE LINE

Click here

10. INSTALL FRONT WHEEL

Click here

    Reassembly

    REASSEMBLY PROCEDURE 1. TEMPORARILY TIGHTEN FRONT DISC BRAKE BLEEDER PLUG (a) Temporarily tighten the front disc brake bleeder plug to the front disc brake cylinder...

    Front Brake Flexible Hose

    ComponentsCOMPONENTS ILLUSTRATION *1 FRONT FLEXIBLE HOSE *2 GASKET *3 BRAKE LINE *4 FRONT SPEED SENSOR *5 UNION BOLT - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Inspection


    INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage. Maximum Warpage: 0.05 mm (0.00197 in.) HINT: If the warpage is more than the maximum, replace the cylinder block sub-assembly...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Charging Control System (P160F00)


    DESCRIPTION If the engine stop and start ECU receives a charging control malfunction signal from the ECM, it will blink the stop and start cancel indicator and store DTC P160F00. DTC No. Detection Item DTC Detection Condition Trouble Area Warning Indicate Memory Note P160F00 Charging Control System All of the following conditions are met for 15 seconds or more (1 trip detection logic): Charging control malfunction signal received from the ECM...

    Categories

    Key Suspend Function

    If a key is left in the vehicle, the functions of the key left in the vehicle are temporarily suspended to prevent theft of the vehicle.

    To restore the functions, press the unlock button on the functions-suspended key in the vehicle.

    read more

     
    Copyright © 2025 www.toyaris4.com