Toyota Yaris: Maintenance / G16e-gts Drive Belt

Components

COMPONENTS

ILLUSTRATION

*1	FAN AND GENERATOR V BELT	*2	ENGINE UNDER COVER RH
*3	NO. 1 ENGINE UNDER COVER ASSEMBLY	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

Use a Toyota genuine belt or an equivalent high strength belt when replacing the belt. If a high strength belt is not used, the durability of the belt may be insufficient. A high strength belt is reinforced with an aramid core and is stronger than other belts with a PET (polyester) or PEN (polyethylene naphthalate) core.

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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2. REMOVE ENGINE UNDER COVER RH

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3. REMOVE FAN AND GENERATOR V BELT

(a) Release the V-ribbed belt tension by turning the V-ribbed belt tensioner assembly counterclockwise.

(b) Turn the V-ribbed belt tensioner assembly counterclockwise to align its holes, and then insert a 5 mm hexagon wrench to secure the V-ribbed belt tensioner assembly.

(c) Remove the fan and generator V belt from the V-ribbed belt tensioner assembly.

Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

Use a Toyota genuine belt or an equivalent high strength belt when replacing the belt. If a high strength belt is not used, the durability of the belt may be insufficient. A high strength belt is reinforced with an aramid core and is stronger than other belts with a PET (polyester) or PEN (polyethylene naphthalate) core.

PROCEDURE

1. INSTALL FAN AND GENERATOR V BELT

HINT:

When reusing the fan and generator V belt, check the ribs and back of the fan and generator V belt for wear and cracks. If wear or a crack that reaches the core (at more than 1 point) is found, replace the fan and generator V belt.

(a) Set the fan and generator V belt onto each pulley as shown in the illustration.

*1 Crankshaft Pulley Assembly *2 Generator Assembly *3 Compressor with Pulley Assembly *4 Water Pump Assembly

(b) Turn the V-ribbed belt tensioner assembly clockwise and remove the 5 mm hexagon wrench.

(c) After installing the fan and generator V belt, check that it fits properly in the ribbed grooves. Confirm that the fan and generator V belt has not slipped out of the grooves on the bottom of the pulley by hand.

*a Correct *b Incorrect

2. INSTALL ENGINE UNDER COVER RH

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3. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

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