Toyota Yaris: Steering Gear / Installation

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Steering / Steering Gear / Linkage / Steering Gear / Installation

INSTALLATION

PROCEDURE

1. INSTALL TIE ROD END SUB-ASSEMBLY LH

(a) Install the lock nut and tie rod end sub-assembly LH to the steering gear assembly until the matchmarks are aligned.

HINT:

After adjusting the toe-in, tighten the lock nut.

*a

Matchmark

2. INSTALL TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

3. INSTALL STEERING LINK ASSEMBLY

(a) Install the steering link assembly to the front suspension crossmember sub-assembly with the 2 bolts, 2 washers and 2 nuts.

Torque:

79 N·m {806 kgf·cm, 58 ft·lbf}

NOTICE:

  • Tighten the nut with the bolt secured.
  • Make sure to tighten the bolts starting from the left side of the vehicle.

*a

Bolt

*b

Washer

*c

Nut

4. INSTALL STEERING COLUMN HOLE COVER

(a) Align the protrusion of the steering link assembly with the hole of the steering column hole cover, and install the steering column hole cover to the steering link assembly.

HINT:

  • Check that there is no foreign matter adhering to the seal portions of the steering column hole cover or dash panel.

    *a

    Dash Panel

  • After installing the steering column hole cover, check that the claws of the steering column hole cover base are not disengaged.

    *a

    OK

    *b

    NG

*a

Seal Portions

5. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

6. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

Click here

7. FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY LH

(a) Using a union nut wrench, tighten the tie rod end sub-assembly lock nuts.

Torque:

Specified Tightening Torque :

74.5 N·m {760 kgf·cm, 55 ft·lbf}

NOTICE:

Make sure that the boots are not twisted.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 30 mm (1.1811 in.)) + torque wrench (fulcrum length of 255 mm (10.0394 in.)): 66.7 N*m (680 kgf*cm, 49 ft.*lbf)

*a

Torque Wrench Fulcrum Length

*b

Union Nut Wrench

8. FULLY TIGHTEN TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

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    Suspension

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    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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