Toyota Yaris: Generator / Installation
INSTALLATION
PROCEDURE
1. INSTALL GENERATOR WITH REGULATOR ASSEMBLY
(a) Temporarily install the generator with regulator assembly.
(b) Using an E8 "TORX" socket wrench, install the 2 stud bolts.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
(c) Install the bolt.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
(d) Install the generator splash guard cover assembly to the generator with regulator assembly with the 2 nuts.
Torque:
25 N·m {255 kgf·cm, 18 ft·lbf}
(e) Connect the wire harness to terminal B with the nut.
Torque:
9.8 N·m {100 kgf·cm, 87 in·lbf}
(f) Close the terminal cap.
(g) Connect the 3 connector.
(h) Engage the clamp.
2. INSTALL V-RIBBED BELT
Click here
3. CONNECT CABLE TO NEGATIVE AUXILIARY BATTERY TERMINAL
Click here
4. INITIALIZATION AFTER RECONNECTING AUXILIARY BATTERY TERMINAL
HINT:
When disconnecting and reconnecting the auxiliary battery, there is an automatic learning function thatcompletes learning when the respective system is used.
Click here
REASSEMBLY PROCEDURE 1. INSTALL GENERATOR DRIVE END FRAME BEARING (a) Using SST and a press, install a new generator drive end frame bearing. SST: 09950-60011 09951-00470 SST: 09950-70010 09951-07100
(b) Fit the tabs of the retainer plate into the cutouts of the generator drive end frame to install the retainer plate...
Other information:
COMPONENTS ILLUSTRATION
*A for Driver Side *B for Front Passenger Side *1 FRONT DOOR LOWER FRAME BRACKET GARNISH *2 MULTIPLEX NETWORK MASTER SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL *3 POWER WINDOW REGULATOR SWITCH ASSEMBLY WITH FRONT ARMREST BASE UPPER PANEL *4 FRONT DOOR TRIM GARNISH *5 FRONT DOOR TRIM BOARD SUB-ASSEMBLY *6 FRONT DOOR GLASS INNER WEATHERSTRIP *7 FRONT DOOR SERVICE HOLE COVER *8 FRONT DOOR SERVICE HOLE COVER CLIP ILLUSTRATION
*1 FRONT DOOR GLASS SUB-ASSEMBLY *2 FRONT DOOR WINDOW REGULATOR ASSEMBLY *3 POWER WINDOW REGULATOR MOTOR ASSEMBLY *4 HOLE PLUG *5 FRONT DOOR WINDOW REGULATOR SUB- ASSEMBLY *6 WINDOW REGULATOR SHIM
N*m (kgf*cm, ft...
INSTALLATION PROCEDURE 1. INSTALL TIMING CHAIN COVER OIL SEAL Click here
2. INSTALL TIMING CHAIN COVER ASSEMBLY (a) Install 2 new O-rings to the cylinder block sub-assembly.
(b) Clean the contact surfaces of the timing chain cover assembly, oil pan sub-assembly and cylinder block sub-assembly, and confirm that no oil, moisture, or other foreign matter is on the surfaces...