Toyota Yaris: Clutch Master Cylinder / Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.
(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.
Torque:
12.7 N·m {130 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN
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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly. Torque: Specified Tightening Torque : 15.2 N·m {155 kgf·cm, 11 ft·lbf} NOTICE: -
Do not kink or damage the clutch master cylinder to flexible hose tube.
-
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.
HINT: -
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
-
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
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| *a | Torque Wrench Fulcrum Length | | |
4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE
(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it. NOTICE: -
Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
-
Make sure that the claws of the hose clip are within the location shown in the illustration.
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| *a | View A | *b | Front of Vehicle | *c | Paint Mark (Front of Vehicle) | *d | 0 to 2 mm (0 to 0.0787 in.) | *e | Alignment Mark | | |
5. INSTALL BRAKE BOOSTER ASSEMBLY
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6. BLEED CLUTCH LINE
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7. INSPECT FOR BRAKE FLUID LEAK
8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
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9. INSPECT CLUTCH PEDAL
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REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...
Other information:
DISASSEMBLY CAUTION / NOTICE / HINT HINT:
Use the same procedure for the LH side and RH side.
The following procedure is for the LH side.
PROCEDURE 1. REMOVE REAR WHEEL Click here
2. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY Click here
3...
PARTS LOCATION ILLUSTRATION
*1 FORWARD RECOGNITION CAMERA (w/ Toyota Safety Sense) *2 MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Toyota Safety Sense) *3 BRAKE ACTUATOR ASSEMBLY *4 ECM ILLUSTRATION
*1 4WD ECU ASSEMBLY - - ILLUSTRATION
*1 COMBINATION METER ASSEMBLY *2 METER MIRROR SUB-ASSEMBLY (w/ Headup Display) *3 CENTRAL GATEWAY ECU (NETWORK GATEWAY ECU) *4 MAIN BODY ECU (MULTIPLEX NETWORK BODY ECU) *5 AIR CONDITIONING AMPLIFIER ASSEMBLY *6 AIRBAG SENSOR ASSEMBLY *7 POWER STEERING ECU ASSEMBLY *8 CERTIFICATION ECU (SMART KEY ECU ASSEMBLY) *9 STEERING SENSOR *10 ENGINE STOP AND START ECU *11 STEREO COMPONENT EQUALIZER ASSEMBLY (w/ Active Noise Control System) *12 POWER DISTRIBUTION BOX ASSEMBLY *13 DLC3 - - ILLUSTRATION
*1 NO...
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The fuel gauge shows approximately how much fuel is remaining in
the tank when the ignition is switched ON. We recommend keeping
the tank over 1/4 full.
Full
1/4 Full
Empty
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