Toyota Yaris: Clutch Master Cylinder / Installation
INSTALLATION
PROCEDURE
1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY
(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.
(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.
Torque:
12.7 N·m {130 kgf·cm, 9 ft·lbf}
2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN
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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE
(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly. Torque: Specified Tightening Torque : 15.2 N·m {155 kgf·cm, 11 ft·lbf} NOTICE: -
Do not kink or damage the clutch master cylinder to flexible hose tube.
-
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.
HINT: -
Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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-
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)
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| *a | Torque Wrench Fulcrum Length | | |
4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE
(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it. NOTICE: -
Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
-
Make sure that the claws of the hose clip are within the location shown in the illustration.
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| *a | View A | *b | Front of Vehicle | *c | Paint Mark (Front of Vehicle) | *d | 0 to 2 mm (0 to 0.0787 in.) | *e | Alignment Mark | | |
5. INSTALL BRAKE BOOSTER ASSEMBLY
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6. BLEED CLUTCH LINE
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7. INSPECT FOR BRAKE FLUID LEAK
8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR
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9. INSPECT CLUTCH PEDAL
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REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...
Other information:
DESCRIPTION Problem Symptom Suspected Area Trouble Area
Engine does not crank
Engine cranks slowly
Auxiliary battery depletion
Starter malfunction
Starter system
Auxiliary battery depletion
Starter malfunction
Starter circuit
Excessive engine friction Engine Engine assembly
Starting time is long
Engine speed fluctuation due to abnormal combustion
Idle speed too low or high
The engine stalls immediately after starting
Strong engine vibration due to above symptoms
Ignition malfunction
Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply)
Insufficient compression
Changes in load from another system
Ignition system
Spark plug
Ignition coil assembly
Fuel system
Direct fuel injector assembly
Port fuel injector assembly
Fuel pump assembly (for high pressure side)
Fuel pump (for low pressure side)
Fuel pump control circuit
Fuel suction plate sub-assembly
Fuel main valve assembly
Fuel line
Purge VSV system
Fuel quality (existence of foreign matter, degradation)
Intake and exhaust systems
Mass air flow meter sub-assembly
Intake system
(Air leaks or deposit accumulation)
Throttle body with motor assembly
Air fuel ratio sensor (sensor 1)
Air fuel ratio sensor (sensor 2)
Cam timing oil control solenoid assembly
Variable Valve Timing system (VVT system)
Other control systems
ECM
Wire harness or connector
Knock control sensor
Engine coolant temperature sensor
Immobiliser system
Engine
Water control valve
Engine assembly
Crankshaft position sensor
High load from another system
Air conditioning system
Power steering system
Electrical load signal system
SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...
Clean the webbing with a mild soap solution recommended for upholstery or
carpets. Follow instructions. Do not bleach or dye the webbing; this may weaken
it.
After cleaning the belts, thoroughly dry the belt webbing and make sure there
is no remaining moisture before retracting them...
Categories
The fuel gauge shows approximately how much fuel is remaining in
the tank when the ignition is switched ON. We recommend keeping
the tank over 1/4 full.
![Toyota Yaris. Fuel Gauge](images/books/1/toyota_yaris_fuel_gauge_134.jpg)
Full
1/4 Full
Empty
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