Toyota Yaris: Clutch Master Cylinder / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.

(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

Torque:

Specified Tightening Torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

Do not kink or damage the clutch master cylinder to flexible hose tube.
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
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When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

*a	Torque Wrench Fulcrum Length

4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it.

NOTICE:

Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
Make sure that the claws of the hose clip are within the location shown in the illustration.

*a	View A
*b	Front of Vehicle
*c	Paint Mark (Front of Vehicle)
*d	0 to 2 mm (0 to 0.0787 in.)
*e	Alignment Mark

5. INSTALL BRAKE BOOSTER ASSEMBLY

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6. BLEED CLUTCH LINE

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7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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9. INSPECT CLUTCH PEDAL

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Removal

REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...

Other information:

Toyota Yaris XP210 (2020-2026) Owner's Manual: Removing a Flat Tire

If your vehicle is equipped with a wheel cover, pry off the wheel cover with the beveled end of the jack lever.Force the end of the jack lever firmly between wheel and cover, or removal will be difficult. Loosen the lug nuts by turning them counterclockwise one turn each, but do not remove any lug nuts until the tire has been raised off the ground...

Toyota Yaris XP210 (2020-2026) Owner's Manual: Child-Restraint Precautions

Toyota strongly urges the use of child-restraint systems for children small enough to use them. You are required by law to use a child-restraint system for children in the U.S. and Canada. Check your local and state or provincial laws for specific requirements regarding the safety of children riding in your vehicle...

Toyota Yaris: Clutch Master Cylinder / Installation

Removal

Clutch Pedal

Other information:

Toyota Yaris XP210 (2020-2026) Owner's Manual: Removing a Flat Tire

Toyota Yaris XP210 (2020-2026) Owner's Manual: Child-Restraint Precautions

Categories

Fuel Gauge