Toyota Yaris: Clutch Master Cylinder / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.

(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

Click here

3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

Torque:

Specified Tightening Torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

Do not kink or damage the clutch master cylinder to flexible hose tube.
Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.

HINT:

Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.
Click here
When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

*a	Torque Wrench Fulcrum Length

4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it.

NOTICE:

Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
Make sure that the claws of the hose clip are within the location shown in the illustration.

*a	View A
*b	Front of Vehicle
*c	Paint Mark (Front of Vehicle)
*d	0 to 2 mm (0 to 0.0787 in.)
*e	Alignment Mark

5. INSTALL BRAKE BOOSTER ASSEMBLY

Click here

6. BLEED CLUTCH LINE

Click here

7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

Click here

9. INSPECT CLUTCH PEDAL

Click here

Removal

REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: 4WD Control ECU Communication Stop Mode

DESCRIPTION Detection Item Symptom Trouble Area 4WD Control ECU Communication Stop Mode Communication stop for "Four Wheel Drive Control" is indicated on the "Communication Bus Check" screen of the GTS. Click here 4WD ECU assembly branch line or connector Power source circuit of 4WD ECU assembly 4WD ECU assembly ground circuit 4WD ECU assembly WIRING DIAGRAM CAUTION / NOTICE / HINT CAUTION: When performing the confirmation driving pattern, obey all speed limits and traffic laws...

Toyota Yaris XP210 (2020-2026) Owner's Manual: Cleaning the Lap/Shoulder Belt Webbing

Clean the webbing with a mild soap solution recommended for upholstery or carpets. Follow instructions. Do not bleach or dye the webbing; this may weaken it. After cleaning the belts, thoroughly dry the belt webbing and make sure there is no remaining moisture before retracting them...

Toyota Yaris: Clutch Master Cylinder / Installation

Removal

Clutch Pedal

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: 4WD Control ECU Communication Stop Mode

Toyota Yaris XP210 (2020-2026) Owner's Manual: Cleaning the Lap/Shoulder Belt Webbing

Categories

Fuel Gauge