Toyota Yaris: Clutch Master Cylinder / Installation

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.

(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

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3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

Torque:

Specified Tightening Torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

  • Do not kink or damage the clutch master cylinder to flexible hose tube.
  • Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

*a

Torque Wrench Fulcrum Length

4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it.

NOTICE:

  • Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
  • Make sure that the claws of the hose clip are within the location shown in the illustration.

*a

View A

*b

Front of Vehicle

*c

Paint Mark (Front of Vehicle)

*d

0 to 2 mm (0 to 0.0787 in.)

*e

Alignment Mark

5. INSTALL BRAKE BOOSTER ASSEMBLY

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6. BLEED CLUTCH LINE

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7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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9. INSPECT CLUTCH PEDAL

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    Removal

    REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...

    Clutch Pedal

    ..

    Other information:

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