Toyota Yaris: Clutch Master Cylinder / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY

(a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly.

(b) Install the clutch master cylinder assembly to the vehicle body with the 2 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

2. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

Click here

3. CONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, connect the clutch master cylinder to flexible hose tube to the clutch master cylinder assembly.

Torque:

Specified Tightening Torque :

15.2 N·m {155 kgf·cm, 11 ft·lbf}

NOTICE:

  • Do not kink or damage the clutch master cylinder to flexible hose tube.
  • Do not allow any foreign matter such as dirt or dust to enter the clutch master cylinder to flexible hose tube from the connecting part.

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

    Click here

  • When using a union nut wrench (fulcrum length of 22 mm (0.866 in.)) + torque wrench (fulcrum length of 162 mm (6.38 in.)): 13.4 N*m (137 kgf*cm, 10 ft.*lbf)

*a

Torque Wrench Fulcrum Length

4. CONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Connect the No. 1 clutch reservoir hose to the clutch master cylinder assembly and slide the hose clip to secure it.

NOTICE:

  • Make sure that the alignment mark of the No. 1 clutch reservoir hose is with in the assembly mark on shown in the illustration.
  • Make sure that the claws of the hose clip are within the location shown in the illustration.

*a

View A

*b

Front of Vehicle

*c

Paint Mark (Front of Vehicle)

*d

0 to 2 mm (0 to 0.0787 in.)

*e

Alignment Mark

5. INSTALL BRAKE BOOSTER ASSEMBLY

Click here

6. BLEED CLUTCH LINE

Click here

7. INSPECT FOR BRAKE FLUID LEAK

8. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

Click here

9. INSPECT CLUTCH PEDAL

Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating...

    Clutch Pedal

    ..

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Diagnostic Trouble Code Chart


    D..

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Tire And Wheel


    C..

    Categories

    Fuel Gauge

    The fuel gauge shows approximately how much fuel is remaining in the tank when the ignition is switched ON. We recommend keeping the tank over 1/4 full.

    Toyota Yaris. Fuel Gauge

    Full 1/4 Full Empty

    read more

     
    Copyright © 2025 www.toyaris4.com