Toyota Yaris: Clutch Master Cylinder / Removal

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Clutch / Clutch Master Cylinder / Removal

REMOVAL

CAUTION / NOTICE / HINT

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE BRAKE BOOSTER ASSEMBLY

Click here

2. DISCONNECT NO. 1 CLUTCH RESERVOIR HOSE

(a) Slide the hose clip and disconnect the No. 1 clutch reservoir hose from the clutch master cylinder assembly.

HINT:

Use a container to collect the fluid.

3. DISCONNECT CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE

(a) Using a 10 mm union nut wrench, disconnect the clutch master cylinder to flexible hose tube from the clutch master cylinder assembly.

HINT:

Use a container to collect the fluid.

4. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

Click here

5. REMOVE CLUTCH MASTER CYLINDER ASSEMBLY

(a) Remove the 2 nuts and clutch master cylinder assembly from the vehicle body.

(b) Remove the clutch master cylinder gasket from the clutch master cylinder assembly.

    Components

    COMPONENTS ILLUSTRATION *1 CLUTCH MASTER CYLINDER GASKET *2 CLUTCH MASTER CYLINDER ASSEMBLY *3 CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN *4 CLUTCH MASTER CYLINDER TO FLEXIBLE HOSE TUBE *5 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL CLUTCH MASTER CYLINDER ASSEMBLY (a) Install a new clutch master cylinder gasket to the clutch master cylinder assembly...

    Other information:

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    Categories

    Fuel-Filler Lid and Cap

    WARNING

    When removing the fuel-filler cap, loosen the cap slightly and wait for any hissing to stop, then remove it

    Fuel spray is dangerous. Fuel can burn skin and eyes and cause illness if ingested. Fuel spray is released when there is pressure in the fuel tank and the fuel-filler cap is removed too quickly.

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