Toyota Yaris: Fuel Main Valve / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Main Valve / Installation

INSTALLATION

PROCEDURE

1. INSTALL FUEL MAIN VALVE ASSEMBLY

(a) Apply gasoline to a new O-ring.

(b) Install the spacer and O-ring to the fuel main valve assembly.

*1

O-ring

*2

Spacer

(c) Install the fuel main valve assembly to the fuel suction with pump and gauge tube assembly.

NOTICE:

Make sure that the O-ring is not cut or pinched during installation.

(d) Attach the 3 claws and install the No. 3 fuel suction support to the fuel suction with pump and gauge tube assembly.

(e) Attach the 4 claws and connect the sub-assembly support to the fuel suction with pump and gauge tube assembly.

(f) Apply gasoline to a new O-ring.

(g) Install the O-ring to the fuel suction tube.

(h) Attach the 2 claws and 2 clamps and connect the fuel suction tube to the fuel suction with pump and gauge tube assembly.

2. INSTALL FUEL SENDER GAUGE ASSEMBLY

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3. INSTALL FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT CAUTION: Never perform work on fuel system components near any possible ignition sources. Vaporized fuel could ignite, resulting in a serious accident...

    Fuel Pressure Sensor

    ..

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Components


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    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Fuel Pump Control General Electrical Failure (P12D501)


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    Supplemental Restraint System (SRS) Precautions

    The front and side supplemental restraint systems (SRS) include different types of air bags. Please verify the different types of air bags which are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed.

    The air bags are installed in the following locations:

    The steering wheel hub (driver air bag) The front passenger dashboard (front passenger air bag) The outboard sides of the front seatbacks (side air bags) The front and rear window pillars, and the roof edge along both sides (curtain air bags)

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