Toyota Yaris: Fuel Main Valve / Removal

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (fuel) / Fuel Main Valve / Removal

REMOVAL

CAUTION / NOTICE / HINT

CAUTION:

  • Never perform work on fuel system components near any possible ignition sources.
  • Vaporized fuel could ignite, resulting in a serious accident.
  • Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
  • Sparks could cause vaporized fuel to ignite, resulting in a serious accident.

NOTICE:

  • After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.
  • This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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HINT:

When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

    -

PROCEDURE

1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY

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2. REMOVE FUEL SENDER GAUGE ASSEMBLY

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3. REMOVE FUEL MAIN VALVE ASSEMBLY

(a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel suction with pump and gauge tube assembly.

(b) Remove the O-ring from the fuel suction with pump and gauge tube assembly.

(c) Detach the 4 claws and disconnect the sub-assembly support from the fuel suction with pump and gauge tube assembly.

(d) Detach the 3 claws and remove the No. 3 fuel suction support from the fuel suction with pump and gauge tube assembly.

(e) Remove the fuel main valve assembly from the fuel suction with pump and gauge tube assembly.

(f) Remove the O-ring and spacer from the fuel main valve assembly.

    Components

    COMPONENTS ILLUSTRATION *1 FUEL MAIN VALVE ASSEMBLY *2 FUEL SENDER GAUGE ASSEMBLY *3 FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY *4 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL FUEL MAIN VALVE ASSEMBLY (a) Apply gasoline to a new O-ring. (b) Install the spacer and O-ring to the fuel main valve assembly...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: System Description


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    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: External BBC Circuit (P33B300)


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    Categories

    Break-In Period

    No special break-in is necessary, but a few precautions in the first 600 miles (1,000 km) may add to the performance, economy, and life of the vehicle.

    Do not race the engine. Do not maintain one constant speed, either slow or fast, for a long period of time. Do not drive constantly at full-throttle or high engine rpm for extended periods of time. Avoid unnecessary hard stops. Avoid full-throttle starts.

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