Toyota Yaris: Fuel Main Valve / Removal
REMOVAL
CAUTION / NOTICE / HINT
CAUTION:
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Never perform work on fuel system components near any possible ignition sources.
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Vaporized fuel could ignite, resulting in a serious accident.
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Do not perform work on fuel system components without first disconnecting the cable from the negative (-) auxiliary battery terminal.
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Sparks could cause vaporized fuel to ignite, resulting in a serious accident.
NOTICE:
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After the ignition switch is turned off, the radio and display receiver assembly records various types of memory and settings. As a result, after turning the ignition switch off, make sure to wait at least 120 seconds before disconnecting the cable from the negative (-) auxiliary battery terminal.
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This procedure includes the removal of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.
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HINT:
When the cable is disconnected/reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.
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Learning completes when vehicle is driven
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
| Lane tracing assist system | Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more. |
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| Pre-collision system |
| Stop and start system | Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes) |
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Learning completes when vehicle is operated normally
| Effect/Inoperative Function When Necessary Procedures are not Performed | Necessary Procedures | Link |
| Power door lock control system | Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch. |
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| Air conditioning system | After the ignition switch is turned to ON, the servo motor standard position is recognized. | - |
PROCEDURE
1. REMOVE FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY
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2. REMOVE FUEL SENDER GAUGE ASSEMBLY
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3. REMOVE FUEL MAIN VALVE ASSEMBLY
| (a) Detach the 2 claws and 2 clamps and disconnect the fuel suction tube from the fuel suction with pump and gauge tube assembly. | |
| (b) Remove the O-ring from the fuel suction with pump and gauge tube assembly. | |
| (c) Detach the 4 claws and disconnect the sub-assembly support from the fuel suction with pump and gauge tube assembly. | |
| (d) Detach the 3 claws and remove the No. 3 fuel suction support from the fuel suction with pump and gauge tube assembly. | |
| (e) Remove the fuel main valve assembly from the fuel suction with pump and gauge tube assembly. | |
| (f) Remove the O-ring and spacer from the fuel main valve assembly. | |
COMPONENTS ILLUSTRATION
*1 FUEL MAIN VALVE ASSEMBLY *2 FUEL SENDER GAUGE ASSEMBLY *3 FUEL SUCTION WITH PUMP AND GAUGE TUBE ASSEMBLY *4 NO...
INSTALLATION PROCEDURE 1. INSTALL FUEL MAIN VALVE ASSEMBLY (a) Apply gasoline to a new O-ring. (b) Install the spacer and O-ring to the fuel main valve assembly...
Other information:
SYSTEM DESCRIPTION LOAD OPERATION OUTPUT (a) Load is turned on or off according to the operation signals and switch signals from each ECU. Components Semiconductor Power Integration ECU Power Distribution Box Assembly Operation Signal Communication Support
*1: w/ Front Seat Heater
*2: Built into power distribution box assembly Headlight ECU Assembly ○ - Not supported Fog Light Assembly ○ - Supported Rear Window Defogger / Mirror Heater - ○ Supported Taillight - ○ Supported Rear Fog Light - ○ Supported Back-up Light - ○ Not supported Outer Rear View Mirror Assembly - ○ Supported Panel Illumination - ○ Supported Seat Heater LH*1 High/Low - ○ Not supported Seat Heater RH*1 High/Low - ○ Not supported Passenger Seat Buckle Switch Delegated Input - ○ - Occupant Detection Sensor Delegated Input - ○ - Rear Seat RH Buckle Switch Delegated Input - ○ - Rear Seat CTR Buckle Switch Delegated Input - ○ - Rear Seat LH Buckle Switch Delegated Input - ○ - IGR Relay*2 - ○ Not supported SEMICONDUCTOR FUSE FUNCTION (a) When a malfunction current occurs during load operation, the current is shut off before the electrical lines emit smoke, and then load is turned off...
DESCRIPTION When the engine is started (high electrical load) from engine stopped by the stop and start control, the external backup boost converter (eco run vehicle converter assembly) supplements auxiliary battery voltage in order to prevent the function from being disabled due to decrease in power source voltage supplied to the navigation system...
Categories
No special break-in is necessary, but a few precautions in the first 600
miles (1,000 km) may add to the performance, economy, and life of
the vehicle.
Do not race the engine.
Do not maintain one constant speed, either slow or fast, for a long
period of time.
Do not drive constantly at full-throttle or high engine rpm for
extended periods of time.
Avoid unnecessary hard stops.
Avoid full-throttle starts.
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