Toyota Yaris: Meter / Gauge System / Fuel Sender Circuit Open (B150013,B150113)

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Vehicle Interior / Meter / Gauge / Display / Meter / Gauge System / Fuel Sender Circuit Open (B150013,B150113)

DESCRIPTION

  • The fuel sender gauge assembly is connected to the combination meter assembly via direct line. If there is an open or short in the direct line, the combination meter assembly stores DTC B150013.
  • The fuel sender gauge assembly and No. 2 fuel sender gauge assembly are connected to the combination meter assembly via direct line. If there is an open or short in the direct line, the combination meter assembly stores DTC B150013 or B150113.

DTC No.

Detection Item

DTC Detection Condition

Trouble Area

B150013

Fuel Sender Circuit Open

Diagnosis Condition:

  • The ignition switch is ON
  • IG power source voltage is 9.5 V or more

Malfunction Status:

  • Voltage signal from fuel sender gauge assembly is 0.2 V or less
  • Voltage signal from fuel sender gauge assembly is 4.7 V or more

Malfunction Time:

  • 10 seconds or more
  • Harness or connector
  • Fuel sender gauge assembly
  • Fuel suction tube with pump and gauge assembly
  • Combination meter assembly

B150113

Sub Fuel Sender Circuit Open

Diagnosis Condition:

  • The ignition switch is ON
  • IG power source voltage is 9.5 V or more

Malfunction Status:

  • Voltage signal from No. 2 fuel sender gauge assembly is 0.2 V or less
  • Voltage signal from No. 2 fuel sender gauge assembly is 4.7 V or more

Malfunction Time:

  • 10 seconds or more
  • Harness or connector
  • No. 2 fuel sender gauge assembly
  • Fuel tank vent tube assembly
  • Combination meter assembly

WIRING DIAGRAM

CAUTION / NOTICE / HINT

NOTICE:

When replacing the combination meter assembly, always replace it with a new one. If a combination meter assembly which was installed to another vehicle is used, the information stored in it will not match the information from the vehicle and a DTC may be stored.

PROCEDURE

1.

CHECK FOR DTC

(a) Check for DTCs

Body Electrical > Combination Meter > Trouble Codes

Result

Proceed to

B150013 is output

A

B150113 is output

B

B150013 and B150113 are output

C

B

GO TO STEP 6

C

GO TO STEP 10

A

2.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Input

Fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-

Body Electrical > Combination Meter > Data List

Tester Display

Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B

A

REPLACE COMBINATION METER ASSEMBLY

B

3.

CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY - COMBINATION METER ASSEMBLY)

Pre-procedure1

(a) Disconnect the O22 fuel suction tube with pump and gauge assembly connector.

(b) Disconnect the H6 combination meter assembly connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O22-1 (FV) - H6-14 (FV)

Always

Below 1 Ω

O22-3 (FS) - H6-31 (FR)

Always

Below 1 Ω

O22-2 (FE) - H6-24 (FE&B)

Always

Below 1 Ω

O22-1 (FV) or H6-14 (FV) - Body ground

Always

10 kΩ or higher

O22-3 (FS) or H6-31 (FR) - Body ground

Always

10 kΩ or higher

Post-procedure1

(d) None

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

4.

INSPECT FUEL SENDER GAUGE ASSEMBLY

Click here

NG

REPLACE FUEL SENDER GAUGE ASSEMBLY

OK

5.

INSPECT FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

(a) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(Fuel Suction Tube with Pump and Gauge Assembly)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

O22-1 (FV) - A-3

Always

Below 1 Ω

O22-2 (FE) - A-2

Always

Below 1 Ω

O22-3 (FS) - A-1

Always

Below 1 Ω

O22-1 (FV) - O22-3 (FS) or A-3 - A-1

Always

10 kΩ or higher

O22-1 (FV) - O22-2 (FE) or A-3 - A-2

Always

10 kΩ or higher

O22-2 (FE) - O22-3 (FS) or A-2 - A-1

Always

10 kΩ or higher

OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPLACE FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY

6.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Sub Fuel Input

Sub fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-

Body Electrical > Combination Meter > Data List

Tester Display

Sub Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B

A

REPLACE COMBINATION METER ASSEMBLY

B

7.

CHECK HARNESS AND CONNECTOR (FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

Pre-procedure1

(a) Disconnect the O23 fuel tank vent tube assembly connector.

(b) Disconnect the H6 combination meter assembly connector.

Procedure1

(c) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O23-3 (FR) - H6-13 (FR2)

Always

Below 1 Ω

O23-1 (FV) - H6-14 (FV)

Always

Below 1 Ω

O23-2 (FE) - H6-24 (FE&B)

Always

Below 1 Ω

O23-3 (FR) or H6-13 (FR2)- Body ground

Always

10 kΩ or higher

Post-procedure1

(d) None

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

OK

8.

INSPECT NO. 2 FUEL SENDER GAUGE ASSEMBLY

Click here

NG

REPLACE NO. 2 FUEL SENDER GAUGE ASSEMBLY

OK

9.

INSPECT FUEL TANK VENT TUBE ASSEMBLY

(a) Measure the resistance according to the value(s) in the table below.

*a

Component without harness connected

(Fuel Tank Vent Tube Assembly)

-

-

Standard Resistance:

Tester Connection

Condition

Specified Condition

O23-1 (FV) - B-3

Always

Below 1 Ω

O23-2 (FE) - B-2

Always

Below 1 Ω

O23-3 (FR) - B-1

Always

Below 1 Ω

O23-1 (FV) - O23-2 (FE) or B-3 - B-2

Always

10 kΩ or higher

O23-1 (FV) - O23-3 (FR) or B-3 - B-1

Always

10 kΩ or higher

O23-2 (FE) - O23-3 (FR) or B-2 - B-1

Always

10 kΩ or higher

OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPLACE FUEL TANK VENT TUBE ASSEMBLY

10.

READ VALUE USING GTS

(a) Read the Data List according to the display on the GTS.

Body Electrical > Combination Meter > Data List

Tester Display

Measurement Item

Range

Normal Condition

Diagnostic Note

Fuel Input

Fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-

Sub Fuel Input

Sub fuel input

Min.: 0.00 L, Max.: 655.35 L or Unset

Fuel sender input value

-

Body Electrical > Combination Meter > Data List

Tester Display

Fuel Input

Sub Fuel Input

Result

Proceed to

Fuel level data can be displayed on the GTS.

A

Fuel level data cannot be displayed on the GTS

B

A

REPLACE COMBINATION METER ASSEMBLY

B

11.

CHECK HARNESS AND CONNECTOR (FUEL SUCTION TUBE WITH PUMP AND GAUGE ASSEMBLY AND FUEL TANK VENT TUBE ASSEMBLY - COMBINATION METER ASSEMBLY)

Pre-procedure1

(a) Disconnect the O22 fuel suction tube with pump and gauge assembly connector.

(b) Disconnect the O23 fuel tank vent tube assembly connector.

(c) Disconnect the H6 combination meter assembly connector.

Procedure1

(d) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

O22-1 (FV) - H6-14 (FV)

Always

Below 1 Ω

O22-2 (FE) - H6-24 (FE&B)

Always

Below 1 Ω

O23-1 (FV) - H6-14 (FV)

Always

Below 1 Ω

O23-2 (FE) - H6-24 (FE&B)

Always

Below 1 Ω

O22-1 (FV), O23-1 (FV) or H6-14 (FV)- Body ground

Always

10 kΩ or higher

Post-procedure1

(e) None

OK

REPLACE COMBINATION METER ASSEMBLY

NG

REPAIR OR REPLACE HARNESS OR CONNECTOR

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