Toyota Yaris: Rear Axle Carrier / Installation

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Axle And Differential / Rear Axle Carrier / Installation

INSTALLATION

CAUTION / NOTICE / HINT

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. TEMPORARILY INSTALL REAR AXLE CARRIER SUB-ASSEMBLY

(a) Temporarily install the rear axle carrier sub-assembly to the rear upper control arm assembly with the bolt and nut.

NOTICE:

  • Insert the bolt with the threaded end facing the rear of the vehicle.
  • Tighten the bolt with the nut secured.

(b) Temporarily install the rear shock absorber assembly to the rear axle carrier sub-assembly with the nut.

NOTICE:

Hold the rear axle carrier pin while rotating the nut.

(c) Install the rear trailing arm assembly to the rear axle carrier sub-assembly with the 2 bolts.

Torque:

150 N·m {1530 kgf·cm, 111 ft·lbf}

2. INSTALL FLEXIBLE HOSE BRACKET

(a) Install the flexible hose bracket to the rear axle carrier sub-assembly with the bolt.

Torque:

29 N·m {296 kgf·cm, 21 ft·lbf}

3. TEMPORARILY INSTALL REAR NO. 1 SUSPENSION ARM ASSEMBLY

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4. INSTALL REAR LOWER COIL SPRING INSULATOR

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5. INSTALL REAR COIL SPRING

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6. STABILIZE SUSPENSION

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7. FULLY TIGHTEN REAR UPPER CONTROL ARM ASSEMBLY

(a) Install the rear upper control arm assembly to the rear axle carrier sub-assembly with the bolt.

Torque:

73 N·m {744 kgf·cm, 54 ft·lbf}

NOTICE:

Tighten the bolt with the nut secured.

8. FULLY TIGHTEN REAR NO. 1 SUSPENSION ARM ASSEMBLY

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9. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY

(a) Install the rear No. 2 suspension arm assembly (rear axle carrier sub-assembly side) with the bolt.

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10. FULLY TIGHTEN REAR SHOCK ABSORBER ASSEMBLY

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11. INSTALL REAR BRAKE

(a) Install the rear brake to the rear axle carrier sub-assembly with the nut.

Torque:

140 N·m {1428 kgf·cm, 103 ft·lbf}

12. INSTALL REAR STABILIZER LINK ASSEMBLY

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13. INSTALL REAR AXLE HUB AND BEARING ASSEMBLY

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14. CONNECT REAR SPEED SENSOR

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15. INSTALL REAR DISC

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16. ADJUST PARKING BRAKE SHOE CLEARANCE

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17. INSTALL PARKING BRAKE SHOE ADJUSTING HOLE PLUG

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18. INSTALL REAR DISC BRAKE CALIPER ASSEMBLY

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19. INSTALL REAR AXLE SHAFT NUT

(a) Clean the threaded parts on the rear drive shaft assembly and a new rear axle shaft nut using non-residue solvent.

NOTICE:

  • Be sure to perform this work even when using a new rear drive shaft assembly.
  • Keep the threaded parts free of oil and foreign matter.

(b) Using a 30 mm socket wrench, install the rear axle shaft nut.

Torque:

216 N·m {2203 kgf·cm, 159 ft·lbf}

NOTICE:

Stake the rear axle shaft nut after inspecting for looseness and runout in the following steps.

HINT:

Depress the brake pedal to prevent the drive shaft from rotating.

(c) Using a chisel and hammer, stake the rear axle shaft nut.

20. INSPECT AND ADJUST PARKING BRAKE LEVER TRAVEL

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21. INSTALL REAR WHEEL

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22. FULLY TIGHTEN REAR NO. 2 SUSPENSION ARM ASSEMBLY

(a) Install the rear No. 2 suspension arm assembly (rear suspension member sub-assembly side) with the nut.

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23. INSPECT AND ADJUST REAR WHEEL ALIGNMENT

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24. CHECK FOR SPEED SENSOR SIGNAL

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear axle carrier sub-assembly removal/ installation are shown below...

    Rear Axle Hub

    ..

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