Toyota Yaris: Shift And Select Lever Shaft / Disassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Ea67f (manual Transmission / Transaxle) / Shift And Select Lever Shaft / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE SELECTING BELL CRANK ASSEMBLY

(a) Remove the 2 bolts and selecting bell crank assembly from the manual transmission case.

2. REMOVE CONTROL SHIFT LEVER BUSHING

(a) Remove the control shift lever bushing from the selecting bell crank assembly.

3. REMOVE NO. 1 SELECTING BELL CRANK DUST COVER

(a) Remove the No. 1 selecting bell crank dust cover from the selecting bell crank assembly.

4. REMOVE BACK-UP LIGHT SWITCH ASSEMBLY

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5. REMOVE NEUTRAL POSITION SWITCH

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6. REMOVE NO. 1 LOCK BALL ASSEMBLY

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7. REMOVE NO. 2 LOCK BALL ASSEMBLY

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8. REMOVE SHIFT GATE PIN

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9. REMOVE SHIFT AND SELECT LEVER ASSEMBLY

(a) Remove the 4 bolts and shift and select lever assembly from the manual transmission case.

10. REMOVE NO. 1 SHIFT LEVER INNER

(a) Using a pin punch and hammer, remove the slotted spring pin from the No. 1 shift lever inner.

(b) Remove the No. 1 shift lever inner and shift interlock plate from the shift and select lever shaft.

11. REMOVE SHIFT AND SELECT LEVER SHAFT

(a) Remove the control shaft cover and the shift and select lever boot from the shift and select lever shaft.

12. REMOVE SHIFT GATE PLATE

(a) Remove the 2 bolts and shift gate plate from the No. 1 shift lever inner.

13. REMOVE PIN

(a) Remove the 2 pins from the No. 1 shift lever inner.

14. REMOVE SHIFT LEVER DAMPER

(a) Remove the 2 bolts and shift lever damper from the shift lever shaft.

15. REMOVE CONTROL SHAFT COVER OIL SEAL

(a) Using a screwdriver with its tip wrapped with protective tape, remove the control shaft cover oil seal from the control shaft cover.

*a

Protective Tape

    Components

    COMPONENTS ILLUSTRATION *1 SHIFT AND SELECT LEVER ASSEMBLY *2 NO. 1 SELECTING BELL CRANK DUST COVER *3 SELECTING BELL CRANK ASSEMBLY *4 CONTROL SHIFT LEVER BUSHING *5 SHIFT GATE PIN *6 NO...

    Reassembly

    REASSEMBLY PROCEDURE 1. INSTALL CONTROL SHAFT COVER OIL SEAL (a) Using SST and a hammer, install a control shaft cover oil seal to the control shaft cover...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Engine Difficult to Start


    DESCRIPTION Problem Symptom Suspected Area Trouble Area Engine does not crank Engine cranks slowly Auxiliary battery depletion Starter malfunction Starter system Auxiliary battery depletion Starter malfunction Starter circuit Excessive engine friction Engine Engine assembly Starting time is long Engine speed fluctuation due to abnormal combustion Idle speed too low or high The engine stalls immediately after starting Strong engine vibration due to above symptoms Ignition malfunction Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply) Insufficient compression Changes in load from another system Ignition system Spark plug Ignition coil assembly Fuel system Direct fuel injector assembly Port fuel injector assembly Fuel pump assembly (for high pressure side) Fuel pump (for low pressure side) Fuel pump control circuit Fuel suction plate sub-assembly Fuel main valve assembly Fuel line Purge VSV system Fuel quality (existence of foreign matter, degradation) Intake and exhaust systems Mass air flow meter sub-assembly Intake system (Air leaks or deposit accumulation) Throttle body with motor assembly Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Cam timing oil control solenoid assembly Variable Valve Timing system (VVT system) Other control systems ECM Wire harness or connector Knock control sensor Engine coolant temperature sensor Immobiliser system Engine Water control valve Engine assembly Crankshaft position sensor High load from another system Air conditioning system Power steering system Electrical load signal system SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Reassembly


    REASSEMBLY PROCEDURE 1. INSTALL INPUT SHAFT FRONT BEARING INNER RACE (a) Using SST and a press, install the input shaft front bearing inner race to the input shaft. SST: 09608-00071 2. INSTALL INPUT SHAFT SNAP RING (a) Using a brass bar and hammer, tap a new input shaft snap ring to the input shaft...

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