Toyota Yaris: Front Bumper / Disassembly

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Vehicle Exterior / Exterior Panels / Trim / Front Bumper / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE MILLIMETER WAVE RADAR SENSOR ASSEMBLY (w/ Pre-collision System)

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2. REMOVE NO. 3 ENGINE ROOM WIRE (w/ Pre-collision System)

(a) Disengage the clamps to remove the No. 3 engine room wire.

3. REMOVE FOG LIGHT ASSEMBLY LH

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4. REMOVE FOG LIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

5. REMOVE FOG LIGHT COVER LH

(a) Remove the 2 screws.

(b) Disengage the claws and guide to remove the fog light cover LH.

6. REMOVE FOG LIGHT COVER RH

HINT:

Use the same procedure as for the LH side.

7. REMOVE FRONT BUMPER HOLE COVER

(a) Disengage the claws.

(b) Disengage the hook to remove the front bumper hole cover.

8. REMOVE HOOD TO FRONT END PANEL SEAL

(a) Disengage the clips to remove the hood to front end panel seal.

9. REMOVE FRONT BUMPER EXTENSION MOUNTING BRACKET

(a) Remove the 2 screws.

(b) Disengage the claws and guides to remove the front bumper extension mounting bracket.

10. REMOVE LOWER RADIATOR GRILLE SUB-ASSEMBLY

(a) Remove the 3 screws and 4 clips.

(b) Disengage the claws to remove the lower radiator grille sub-assembly.

11. REMOVE RADIATOR GRILLE SIDE MOULDING LH

(a) Remove the screw.

(b) Disengage the claws to remove the radiator grille side moulding LH.

12. REMOVE RADIATOR GRILLE SIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

13. REMOVE RADIATOR GRILLE EMBLEM ASSEMBLY

(a) Remove the screw.

(b) Disengage the claws to remove the radiator grille emblem assembly.

14. REMOVE HEADLIGHT ASSEMBLY LH

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15. REMOVE HEADLIGHT ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

16. REMOVE FRONT BUMPER SIDE RETAINER LH

(a) Disengage the clip and claw to remove the front bumper side retainer LH as shown in the illustration.

17. REMOVE FRONT BUMPER SIDE RETAINER RH

HINT:

Use the same procedure as for the LH side.

18. REMOVE RADIATOR UPPER AIR GUIDE PLATE

(a) Remove the 2 clips and radiator upper air guide plate.

19. REMOVE FRONT BUMPER ENERGY ABSORBER

(a) Disengage the guides to remove the front bumper energy absorber.

20. SEPARATE THERMISTOR ASSEMBLY

(a) Disengage the clamps to separate the thermistor assembly.

21. REMOVE COOL AIR INTAKE DUCT

(a) Remove the 3 clips and cool air intake duct.

22. REMOVE FRONT BUMPER REINFORCEMENT

(a) Disengage the clamp to separate the wire harness.

(b) Remove the 8 bolts.

(c) Disengage the guides to remove the front bumper reinforcement.

23. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

(a) Disengage the claws to remove the front radiator side air guide plate LH as shown in the illustration.

Remove in this Direction

24. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

(a) Disengage the claws to remove the front radiator side air guide plate RH as shown in the illustration.

Remove in this Direction

25. REMOVE NO. 1 RADIATOR AIR GUIDE LH

(a) Disengage the claw and guide to remove the No. 1 radiator air guide LH as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

26. REMOVE NO. 1 RADIATOR AIR GUIDE RH

(a) Disengage the claw and guide to remove the No. 1 radiator air guide RH as shown in the illustration.

Remove in this Direction (1)

Remove in this Direction (2)

27. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY LH

(a) If reusing the front side member bracket sub-assembly LH:

(1) Put matchmarks on the front side member bracket sub-assembly LH as shown in the illustration.

(b) Disengage the clamp.

(c) Remove the 5 bolts and front side member bracket sub-assembly LH.

28. REMOVE FRONT SIDE MEMBER BRACKET SUB-ASSEMBLY RH

(a) If reusing the front side member bracket sub-assembly RH:

(1) Put matchmarks on the front side member bracket sub-assembly RH as shown in the illustration.

(b) Remove the 5 bolts and front side member bracket sub-assembly RH.

29. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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30. REMOVE FRONT BUMPER LOWER ABSORBER

(a) Remove the clip and 5 screws.

(b) Disengage the claws to remove the front bumper lower absorber.

(c) Remove the 4 grommets.

    Removal

    REMOVAL PROCEDURE 1. REMOVE PIN HOLD CLIP (a) Apply protective tape around the front bumper assembly. HINT: Use the same procedure for the RH side and LH side...

    Reassembly

    REASSEMBLY PROCEDURE 1. INSTALL FRONT BUMPER LOWER ABSORBER (a) Install the 4 grommets. (b) Engage the claws to install the front bumper lower absorber...

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