Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a	14 mm (0.551 in.)	*b	12 mm (0.472 in.)
*c	11 mm (0.433 in.)	*d	8 mm (0.315 in.)
*e	Top Side	*f	LH Side
*g	Bottom Side	*h	Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a	Rear Side	*b	Front Side
*c	RH Side	*d	Bottom Side
*e	Protrusion Height	*f	22 mm (0.866 in.)
*g	10 mm (0.394 in.)	*h	14 mm (0.551 in.)
*i	6.0 mm (0.236 in.)	-	-

Standard Protrusion Height:

Straight Pin	Specified Condition
(A)	11.0 to 13.0 mm (0.433 to 0.512 in.)
(B)	5.0 to 7.0 mm (0.197 to 0.276 in.)

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage...

Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 3 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No. 3 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts...

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Diagnostic Trouble Code Chart

D..

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Terminals Of Ecu

TERMINALS OF ECU TERMINALS OF ECU *a Component without harness connected (Skid Control ECU [Brake Actuator Assembly]) - - Terminal No. (Symbol) Terminal Description 1 (GND2) Pump motor ground 2 - (Not used) 3 - (Not used) 4 - (Not used) 5 (STP2) Stop light switch assembly input 6 - (Not used) 7 - (Not used) 8 - (Not used) 9 - (Not used) 10 (CANL) CAN communication line L 11 - (Not used) 12 (IGR) ECU power supply input 13 (BM) Motor relay power supply 14 (SP1) Speed signal output for speedometer 15 (RR-) Rear wheel speed RH (-) signal input 16 (RR+) Rear wheel speed RH (+) power supply output 17 (FL-) Front wheel speed LH (-) signal input 18 (FL+) Front wheel speed LH (+) power supply output 19 - (Not used) 20 - (Not used) 21 - (Not used) 22 (CANH) CAN communication line H 23 - (Not used) 24 - (Not used) 25 (GND1) Skid control ECU (brake actuator assembly) ground 26 (STPO) Stop light switch assembly output 27 - (Not used) 28 (RL-) Rear wheel speed LH (-) signal input 29 (RL+) Rear wheel speed LH (+) power supply output 30 (FR-) Front wheel speed RH (-) signal input 31 (FR+) Front wheel speed RH (+) power supply output 32 - (Not used) 33 (CSW) VSC OFF switch (combination switch assembly) input 34 - (Not used) 35 (STP) Stop light switch assembly input 36 (CA2H) CAN communication line H 37 (CA2L) CAN communication line L 38 (+BS) Solenoid relay power supply TERMINAL INSPECTION (a) Disconnect the A108 connector and measure the voltage or resistance on the wire harness side...