Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a	14 mm (0.551 in.)	*b	12 mm (0.472 in.)
*c	11 mm (0.433 in.)	*d	8 mm (0.315 in.)
*e	Top Side	*f	LH Side
*g	Bottom Side	*h	Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a	Rear Side	*b	Front Side
*c	RH Side	*d	Bottom Side
*e	Protrusion Height	*f	22 mm (0.866 in.)
*g	10 mm (0.394 in.)	*h	14 mm (0.551 in.)
*i	6.0 mm (0.236 in.)	-	-

Standard Protrusion Height:

Straight Pin	Specified Condition
(A)	11.0 to 13.0 mm (0.433 to 0.512 in.)
(B)	5.0 to 7.0 mm (0.197 to 0.276 in.)

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage...

Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 3 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No. 3 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts...

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: System Description

SYSTEM DESCRIPTION LOAD OPERATION OUTPUT (a) Load is turned on or off according to the operation signals and switch signals from each ECU. Components Semiconductor Power Integration ECU Power Distribution Box Assembly Operation Signal Communication Support *1: w/ Front Seat Heater *2: Built into power distribution box assembly Headlight ECU Assembly ○ - Not supported Fog Light Assembly ○ - Supported Rear Window Defogger / Mirror Heater - ○ Supported Taillight - ○ Supported Rear Fog Light - ○ Supported Back-up Light - ○ Not supported Outer Rear View Mirror Assembly - ○ Supported Panel Illumination - ○ Supported Seat Heater LH*1 High/Low - ○ Not supported Seat Heater RH*1 High/Low - ○ Not supported Passenger Seat Buckle Switch Delegated Input - ○ - Occupant Detection Sensor Delegated Input - ○ - Rear Seat RH Buckle Switch Delegated Input - ○ - Rear Seat CTR Buckle Switch Delegated Input - ○ - Rear Seat LH Buckle Switch Delegated Input - ○ - IGR Relay*2 - ○ Not supported SEMICONDUCTOR FUSE FUNCTION (a) When a malfunction current occurs during load operation, the current is shut off before the electrical lines emit smoke, and then load is turned off...

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: System Diagram

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