Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a	14 mm (0.551 in.)	*b	12 mm (0.472 in.)
*c	11 mm (0.433 in.)	*d	8 mm (0.315 in.)
*e	Top Side	*f	LH Side
*g	Bottom Side	*h	Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a	Rear Side	*b	Front Side
*c	RH Side	*d	Bottom Side
*e	Protrusion Height	*f	22 mm (0.866 in.)
*g	10 mm (0.394 in.)	*h	14 mm (0.551 in.)
*i	6.0 mm (0.236 in.)	-	-

Standard Protrusion Height:

Straight Pin	Specified Condition
(A)	11.0 to 13.0 mm (0.433 to 0.512 in.)
(B)	5.0 to 7.0 mm (0.197 to 0.276 in.)

Inspection

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Reassembly

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