Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a	14 mm (0.551 in.)	*b	12 mm (0.472 in.)
*c	11 mm (0.433 in.)	*d	8 mm (0.315 in.)
*e	Top Side	*f	LH Side
*g	Bottom Side	*h	Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a	Rear Side	*b	Front Side
*c	RH Side	*d	Bottom Side
*e	Protrusion Height	*f	22 mm (0.866 in.)
*g	10 mm (0.394 in.)	*h	14 mm (0.551 in.)
*i	6.0 mm (0.236 in.)	-	-

Standard Protrusion Height:

Straight Pin	Specified Condition
(A)	11.0 to 13.0 mm (0.433 to 0.512 in.)
(B)	5.0 to 7.0 mm (0.197 to 0.276 in.)

Inspection

INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage...

Reassembly

REASSEMBLY PROCEDURE 1. INSTALL NO. 3 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No. 3 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts...

Other information:

Toyota Yaris XP210 (2020-2026) Owner's Manual: How to Use Stitcher™ Radio

What is Stitcher™ Radio? Stitcher™* 1 radio is an application which can be used to listen to Internet radio or stream podcasts. Recommended content is automatically selected by registering content which you put into your favorites, or by pressing the Like or Dislike button...

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Data List / Active Test

DATA LIST / ACTIVE TEST DATA LIST (a) Perform the Active Test according to the display on the GTS. Body Electrical > Power Distribution Box > Data List Tester Display Measurement Item Range Normal Condition Diagnostic Note Rear Defogger Input Signal Window defogger switch signal input condition ON or OFF ON: Window defogger switch is on OFF: Window defogger switch is off - Rear Defogger Output Signal Window defogger output condition ON or OFF ON: Window defogger operates OFF: Window defogger does not operate - Rear Defogger Output Current Window defogger current Min...