Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a

14 mm (0.551 in.)

*b

12 mm (0.472 in.)

*c

11 mm (0.433 in.)

*d

8 mm (0.315 in.)

*e

Top Side

*f

LH Side

*g

Bottom Side

*h

Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a

Rear Side

*b

Front Side

*c

RH Side

*d

Bottom Side

*e

Protrusion Height

*f

22 mm (0.866 in.)

*g

10 mm (0.394 in.)

*h

14 mm (0.551 in.)

*i

6.0 mm (0.236 in.)

-

-

Standard Protrusion Height:

Straight Pin

Specified Condition

(A)

11.0 to 13.0 mm (0.433 to 0.512 in.)

(B)

5.0 to 7.0 mm (0.197 to 0.276 in.)

    Inspection

    INSPECTION PROCEDURE 1. INSPECT CYLINDER BLOCK FOR WARPAGE (a) Using a precision straightedge and feeler gauge, check the surface which contacts the cylinder head gasket for warpage...

    Reassembly

    REASSEMBLY PROCEDURE 1. INSTALL NO. 3 OIL NOZZLE SUB-ASSEMBLY (a) Using a 5 mm hexagon wrench, install the 3 No. 3 oil nozzle sub-assemblies to the cylinder block sub-assembly with the 3 bolts...

    Other information:

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Components


    COMPONENTS ILLUSTRATION *1 FRONT SEAT HEADREST ASSEMBLY *2 FRONT OUTER SEAT TRACK BRACKET COVER *3 FRONT INNER SEAT TRACK BRACKET COVER *4 OUTER SEAT TRACK BRACKET COVER *5 INNER SEAT TRACK BRACKET COVER *6 FRONT SEAT ASSEMBLY Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Toyota Yaris XP210 (2020-2023) Reapir and Service Manual: Neutral Position Switch


    ComponentsCOMPONENTS ILLUSTRATION *1 NEUTRAL POSITION SWITCH *2 GASKET *3 NO. 1 ENGINE UNDER COVER ASSEMBLY *4 ENGINE UNDER COVER LH N*m (kgf*cm, ft.*lbf): Specified torque ● Non-reusable part RemovalREMOVAL PROCEDURE 1...

    Categories

    Front Seat Belt Pretensioners

    The front seat belt pretensioners are designed to deploy in moderate or severe frontal, near frontal collisions.

    In addition, the pretensioners operate when a side collision or a rollover accident is detected. The pretensioners operate differently depending on what types of air bags are equipped. For more details about the seat belt pretensioner operation, refer to the SRS Air Bag Deployment Criteria.

    read more

     
    Copyright © 2023 www.toyaris4.com