Toyota Yaris: Cylinder Block / Replacement

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Cylinder Block / Replacement

REPLACEMENT

PROCEDURE

1. REPLACE RING PIN

NOTICE:

It is not necessary to remove the ring pins unless they are being replaced.

(a) Remove the 10 ring pins.

(b) Using a plastic hammer, install 10 new ring pins.

*a

14 mm (0.551 in.)

*b

12 mm (0.472 in.)

*c

11 mm (0.433 in.)

*d

8 mm (0.315 in.)

*e

Top Side

*f

LH Side

*g

Bottom Side

*h

Protrusion Height

Standard Protrusion Height:

RING PIN (A, B, C)

5.0 to 7.0 mm (0.197 to 0.276 in.)

RING PIN (D)

3.0 to 5.0 mm (0.118 to 0.197 in.)

2. REPLACE STRAIGHT PIN

NOTICE:

It is not necessary to remove the straight pins unless they are being replaced.

(a) Remove the 8 straight pins.

(b) Using a plastic hammer, install 8 new straight pins.

*a

Rear Side

*b

Front Side

*c

RH Side

*d

Bottom Side

*e

Protrusion Height

*f

22 mm (0.866 in.)

*g

10 mm (0.394 in.)

*h

14 mm (0.551 in.)

*i

6.0 mm (0.236 in.)

-

-

Standard Protrusion Height:

Straight Pin

Specified Condition

(A)

11.0 to 13.0 mm (0.433 to 0.512 in.)

(B)

5.0 to 7.0 mm (0.197 to 0.276 in.)

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