Toyota Yaris: Transfer Assembly / Removal

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the transfer assembly removal/installation are shown below.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

Learning completes when vehicle is driven

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Lane tracing assist system	Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.
Pre-collision system
Stop and start system	Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

Learning completes when vehicle is operated normally

Effect/Inoperative Function When Necessary Procedures are not Performed	Necessary Procedures	Link
Power door lock control system Back door opener	Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.
Air conditioning system	After the ignition switch is turned to ON, the servo motor standard position is recognized.	-

PROCEDURE

1. REMOVE MANUAL TRANSAXLE ASSEMBLY

Click here

2. REMOVE TRANSFER ASSEMBLY

(a) Remove the 4 nuts.

(b) Remove the 2 bolts, 2 nuts and transfer assembly.

3. REMOVE TRANSFER AND TRANSAXLE SETTING STUD BOLT

Click here

Components

COMPONENTS ILLUSTRATION *1 MANUAL TRANSAXLE ASSEMBLY *2 TRANSFER ASSEMBLY *3 TRANSFER AND TRANSAXLE SETTING STUD BOLT - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

Disassembly

DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: Before installation of each part, thoroughly clean and dry it. Then apply grease or oil as necessary. Do not use alkaline chemicals to clean aluminum parts, rubber parts or precoated bolts...

Other information:

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Inspection

INSPECTION PROCEDURE 1. INSPECT REAR STABILIZER LINK ASSEMBLY (a) Inspect the turning torque of the ball joint. (1) Secure the rear stabilizer link assembly in a vise using aluminum plates. NOTICE: Do not overtighten the vise. (2) Install the nut to the rear stabilizer link assembly stud...

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT BRAKE BOOSTER ASSEMBLY (a) Airtightness check (1) Start the engine and stop it after 1 or 2 minutes. Slowly depress the brake pedal several times. HINT: If the brake pedal can be depressed nearly to the floor the first time, but on the 2nd and 3rd time cannot be depressed as far, the brake booster assembly is airtight...