Toyota Yaris: Rear Drive Shaft Assembly / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Rear Drive Shaft Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Rear wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration
  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. DRAIN DIFFERENTIAL OIL

Click here

2. REMOVE REAR WHEEL

Click here

3. REMOVE REAR AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the rear axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the rear axle shaft nut completely, otherwise the threads of the rear drive shaft assembly may be damaged.

(b) Using a 30 mm deep socket wrench, remove the rear axle shaft nut while applying the brakes.

4. SEPARATE REAR SPEED SENSOR

Click here

5. SEPARATE REAR FLEXIBLE HOSE

(a) Remove the bolt and separate the rear flexible hose from the flexible hose bracket.

6. REMOVE REAR STABILIZER LINK ASSEMBLY

Click here

7. REMOVE REAR COIL SPRING

Click here

8. REMOVE REAR LOWER COIL SPRING INSULATOR

Click here

9. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY

Click here

10. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY

Click here

11. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY

(a) Remove the bolt and nut, and separate the rear upper control arm assembly from the rear axle carrier sub-assembly.

NOTICE:

Loosen the bolt with the nut secured.

12. REMOVE REAR DRIVE SHAFT ASSEMBLY

(a) Put matchmarks on the rear drive shaft assembly and the rear axle hub and bearing assembly.

*a

Matchmark

(b) Using a plastic hammer, separate the rear drive shaft assembly from the rear axle hub and bearing assembly.

NOTICE:

  • Do not push the rear axle hub and bearing assembly towards the outside of the vehicle any further than necessary.
  • Do not damage the rear drive shaft outboard joint boot.
  • Do not deform the parking brake plate sub-assembly.
  • Do not damage the deflector.

HINT:

If it is difficult to separate the rear drive shaft assembly rear axle hub and bearing assembly, tap the end of the rear drive shaft assembly using a brass bar and a hammer.

(c) Using SST, remove the rear drive shaft assembly from the rear differential carrier assembly.

SST: 09520-01010

SST: 09520-20010

09521-02010

09521-02040

09521-02060

NOTICE:

  • Do not damage the rear drive shaft oil seal.
  • Do not damage the rear drive shaft inboard joint boot.
  • Do not drop the rear drive shaft assembly.
  • When removing the rear drive shaft assembly, keep it level.

13. REMOVE REAR DRIVE SHAFT INBOARD JOINT SHAFT SNAP RING

(a) Using a screwdriver, remove the rear drive shaft inboard joint shaft snap ring.

    Components

    COMPONENTS ILLUSTRATION *1 REAR AXLE SHAFT NUT *2 REAR SPEED SENSOR *3 REAR FLEXIBLE HOSE *4 CAP *5 REAR STABILIZER LINK ASSEMBLY *6 REAR STABILIZER BAR *7 REAR COIL SPRING *8 REAR LOWER COIL SPRING INSULATOR *9 REAR NO...

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    DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: When using a vise, place aluminum plates between the part and vise. When using a vise, do not overtighten it...

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    Categories

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    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

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