Toyota Yaris: Rear Drive Shaft Assembly / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Rear Drive Shaft Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Rear wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. DRAIN DIFFERENTIAL OIL

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2. REMOVE REAR WHEEL

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3. REMOVE REAR AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the rear axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the rear axle shaft nut completely, otherwise the threads of the rear drive shaft assembly may be damaged.

(b) Using a 30 mm deep socket wrench, remove the rear axle shaft nut while applying the brakes.

4. SEPARATE REAR SPEED SENSOR

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5. SEPARATE REAR FLEXIBLE HOSE

(a) Remove the bolt and separate the rear flexible hose from the flexible hose bracket.

6. REMOVE REAR STABILIZER LINK ASSEMBLY

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7. REMOVE REAR COIL SPRING

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8. REMOVE REAR LOWER COIL SPRING INSULATOR

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9. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY

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10. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY

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11. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY

(a) Remove the bolt and nut, and separate the rear upper control arm assembly from the rear axle carrier sub-assembly.

NOTICE:

Loosen the bolt with the nut secured.

12. REMOVE REAR DRIVE SHAFT ASSEMBLY

(a) Put matchmarks on the rear drive shaft assembly and the rear axle hub and bearing assembly.

*a

Matchmark

(b) Using a plastic hammer, separate the rear drive shaft assembly from the rear axle hub and bearing assembly.

NOTICE:

  • Do not push the rear axle hub and bearing assembly towards the outside of the vehicle any further than necessary.
  • Do not damage the rear drive shaft outboard joint boot.
  • Do not deform the parking brake plate sub-assembly.
  • Do not damage the deflector.

HINT:

If it is difficult to separate the rear drive shaft assembly rear axle hub and bearing assembly, tap the end of the rear drive shaft assembly using a brass bar and a hammer.

(c) Using SST, remove the rear drive shaft assembly from the rear differential carrier assembly.

SST: 09520-01010

SST: 09520-20010

09521-02010

09521-02040

09521-02060

NOTICE:

  • Do not damage the rear drive shaft oil seal.
  • Do not damage the rear drive shaft inboard joint boot.
  • Do not drop the rear drive shaft assembly.
  • When removing the rear drive shaft assembly, keep it level.

13. REMOVE REAR DRIVE SHAFT INBOARD JOINT SHAFT SNAP RING

(a) Using a screwdriver, remove the rear drive shaft inboard joint shaft snap ring.

    Components

    COMPONENTS ILLUSTRATION *1 REAR AXLE SHAFT NUT *2 REAR SPEED SENSOR *3 REAR FLEXIBLE HOSE *4 CAP *5 REAR STABILIZER LINK ASSEMBLY *6 REAR STABILIZER BAR *7 REAR COIL SPRING *8 REAR LOWER COIL SPRING INSULATOR *9 REAR NO...

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