Toyota Yaris: Rear Drive Shaft Assembly / Removal

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Rear Drive Shaft Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Rear wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. DRAIN DIFFERENTIAL OIL

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2. REMOVE REAR WHEEL

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3. REMOVE REAR AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the rear axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the rear axle shaft nut completely, otherwise the threads of the rear drive shaft assembly may be damaged.

(b) Using a 30 mm deep socket wrench, remove the rear axle shaft nut while applying the brakes.

4. SEPARATE REAR SPEED SENSOR

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5. SEPARATE REAR FLEXIBLE HOSE

(a) Remove the bolt and separate the rear flexible hose from the flexible hose bracket.

6. REMOVE REAR STABILIZER LINK ASSEMBLY

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7. REMOVE REAR COIL SPRING

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8. REMOVE REAR LOWER COIL SPRING INSULATOR

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9. REMOVE REAR NO. 2 SUSPENSION ARM ASSEMBLY

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10. REMOVE REAR NO. 1 SUSPENSION ARM ASSEMBLY

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11. SEPARATE REAR UPPER CONTROL ARM ASSEMBLY

(a) Remove the bolt and nut, and separate the rear upper control arm assembly from the rear axle carrier sub-assembly.

NOTICE:

Loosen the bolt with the nut secured.

12. REMOVE REAR DRIVE SHAFT ASSEMBLY

(a) Put matchmarks on the rear drive shaft assembly and the rear axle hub and bearing assembly.

*a

Matchmark

(b) Using a plastic hammer, separate the rear drive shaft assembly from the rear axle hub and bearing assembly.

NOTICE:

  • Do not push the rear axle hub and bearing assembly towards the outside of the vehicle any further than necessary.
  • Do not damage the rear drive shaft outboard joint boot.
  • Do not deform the parking brake plate sub-assembly.
  • Do not damage the deflector.

HINT:

If it is difficult to separate the rear drive shaft assembly rear axle hub and bearing assembly, tap the end of the rear drive shaft assembly using a brass bar and a hammer.

(c) Using SST, remove the rear drive shaft assembly from the rear differential carrier assembly.

SST: 09520-01010

SST: 09520-20010

09521-02010

09521-02040

09521-02060

NOTICE:

  • Do not damage the rear drive shaft oil seal.
  • Do not damage the rear drive shaft inboard joint boot.
  • Do not drop the rear drive shaft assembly.
  • When removing the rear drive shaft assembly, keep it level.

13. REMOVE REAR DRIVE SHAFT INBOARD JOINT SHAFT SNAP RING

(a) Using a screwdriver, remove the rear drive shaft inboard joint shaft snap ring.

    Components

    COMPONENTS ILLUSTRATION *1 REAR AXLE SHAFT NUT *2 REAR SPEED SENSOR *3 REAR FLEXIBLE HOSE *4 CAP *5 REAR STABILIZER LINK ASSEMBLY *6 REAR STABILIZER BAR *7 REAR COIL SPRING *8 REAR LOWER COIL SPRING INSULATOR *9 REAR NO...

    Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: When using a vise, place aluminum plates between the part and vise. When using a vise, do not overtighten it...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Diagnosis System


    DIAGNOSIS SYSTEM FUNCTION OF WARNING INDICATOR AND MESSAGE (a) If the pre-collision system is not functioning properly, the driver is warned by the PCS warning light and a warning message is displayed on the multi-information display. Warning Message Detail DTC/RoB PCS warning light "Pre-Collision System Malfunction Visit Your Dealer" Pre-collision system malfunctioning Stored Illuminates "Pre-Collision System Radar In Self Calibration Unavailable See Owner's Manual" Millimeter wave radar sensor assembly misaligned Stored Illuminates "Pre-Collision System Out of Temperature Range Unavailable See Owner's Manual" Millimeter wave radar sensor assembly temperature malfunction Stored Illuminates "Pre-Collision System Unavailable See Owner's Manual" Millimeter wave radar sensor assembly voltage malfunction Determination was made for temporary suspension of system operation due to millimeter wave radar sensor assembly detecting interference from other nearby radar emitters Stored Illuminates "Pre-Collision System Radar Sensor Blocked Unavailable Clean Radar Sensor" Foreign matter attached to millimeter wave radar sensor assembly Stored Illuminates "Front Camera Unavailable See Owner's Manual" Abnormal forward recognition camera voltage Stored Illuminates "Front Camera Out of Temperature Range Unavailable Wait until Normal Temperature" Forward recognition camera temperature outside of operational range Stored Illuminates "Front Camera Low Visibility Unavailable See Owner's Manual" Foreign matter attached to forward recognition camera or area of windshield in front of forward recognition camera Forward recognition camera or area of windshield in front of forward recognition camera is fogged up Stored Illuminates "VSC Turned Off Pre-Collision Brake System Unavailable" VSC system is disabled Not stored Illuminates PCS Warning Light Illumination Status PCS Warning Light Condition Illuminates Pre-collision system malfunctioning Pre-collision system temporarily disabled During pre-collision system radar alignment Pre-collision system disabled VSC system disabled Not illuminated Other INITIAL CHECK (a) An initial check is performed when the ignition switch is off for more than 2 seconds and then turned ON...

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Components


    C..

    Categories

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    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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