Toyota Yaris: Rear Drive Shaft Assembly / Disassembly

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Rear Drive Shaft Assembly / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

  • When using a vise, place aluminum plates between the part and vise.
  • When using a vise, do not overtighten it.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. SEPARATE REAR NO. 2 DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using pliers, separate the rear No. 2 drive shaft inboard joint boot clamp as shown in the illustration.

2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using pliers, separate the rear drive shaft inboard joint boot clamp as shown in the illustration.

3. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT

(a) Separate the rear drive shaft inboard joint boot from the rear drive shaft inboard joint assembly.

4. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Remove any old grease from the rear drive shaft inboard joint assembly.

(b) Put matchmarks on the rear drive shaft inboard joint assembly and rear drive outboard joint shaft assembly.

NOTICE:

Do not use a punch to make the matchmarks.

*a

Matchmark

(c) Remove the rear drive shaft inboard joint assembly from the rear drive outboard joint shaft assembly.

(d) Using a snap ring expander, remove the rear drive shaft snap ring from the rear drive outboard joint shaft assembly.

(e) Put matchmarks on the rear drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch to make the matchmarks.

*a

Matchmark

(f) Using a brass bar and a hammer, tap out the tripod joint from the rear drive outboard joint shaft assembly.

NOTICE:

  • Do not tap the rollers.
  • Do not drop the tripod joint.

5. REMOVE REAR DRIVE SHAFT INBOARD JOINT BOOT

(a) Remove the rear No. 2 drive shaft inboard joint boot clamp, rear drive shaft inboard joint boot and rear drive shaft inboard joint boot clamp.

6. REMOVE REAR DRIVE SHAFT DUST COVER

(a) Using SST and a press, remove the rear drive shaft dust cover from the rear drive shaft inboard joint assembly.

SST: 09950-00020

NOTICE:

  • Do not overtighten SST.
  • Do not drop the rear drive shaft inboard joint assembly.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the rear drive shaft assembly removal/installation are shown below...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT REAR DRIVE SHAFT ASSEMBLY (a) Check that there is no excessive play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thrust direction...

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