Toyota Yaris: Clutch Pedal / Removal

Toyota Yaris XP210 (2020-2023) Reapir and Service Manual / Drivetrain / Clutch / Clutch Pedal / Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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2. REMOVE CLUTCH START SWITCH ASSEMBLY

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3. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

(a) Remove the clip from the clevis pin.

(b) Remove the master cylinder push rod clevis with hole pin to disconnect the clutch master cylinder assembly from the clutch pedal sub-assembly.

4. REMOVE CLUTCH PEDAL SUPPORT ASSEMBLY

(a) Disconnect the clutch pedal stroke sensor assembly connector.

(b) Disengage the clamp to separate the wire harness from the clutch pedal support assembly.

(c) Remove the 4 nuts and clutch pedal support assembly from the vehicle body.

5. REMOVE CLUTCH PEDAL STROKE SENSOR ASSEMBLY

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6. REMOVE TURN OVER CLUTCH PEDAL SPRING

(a) Remove the turn over clutch pedal spring from the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.

NOTICE:

Do not damage the turn over clutch pedal spring.

7. REMOVE CLUTCH PEDAL SPRING HOLDER

(a) Remove the clutch pedal spring holder from the clutch pedal sub-assembly.

8. REMOVE NO. 1 PEDAL SPRING HOOK

(a) Remove the 2 No. 1 pedal spring hooks from the clutch pedal bracket sub-assembly.

9. REMOVE CLUTCH PEDAL PAD

(a) Remove the clutch pedal pad from the clutch pedal sub-assembly.

    On-vehicle Inspection

    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT CLUTCH PEDAL HEIGHT (a) Remove the front door scuff plate LH. Click here (b) Remove the cowl side trim board LH...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL CLUTCH PEDAL PAD (a) Install the clutch pedal pad to the clutch pedal sub-assembly. 2. INSTALL NO. 1 PEDAL SPRING HOOK (a) Install the 2 No...

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