Toyota Yaris: Clutch Pedal / Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH PEDAL PAD

(a) Install the clutch pedal pad to the clutch pedal sub-assembly.

2. INSTALL NO. 1 PEDAL SPRING HOOK

(a) Install the 2 No. 1 pedal spring hooks to the clutch pedal bracket sub-assembly.

3. INSTALL CLUTCH PEDAL SPRING HOLDER

(a) Install the clutch pedal spring holder to the clutch pedal sub-assembly.

4. INSTALL TURN OVER CLUTCH PEDAL SPRING

(a) Install the turn over clutch pedal spring to the clutch pedal sub-assembly and clutch pedal bracket sub-assembly.

NOTICE:

Do not damage the turn over clutch pedal spring .

5. INSTALL CLUTCH PEDAL STROKE SENSOR ASSEMBLY

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6. INSTALL CLUTCH PEDAL SUPPORT ASSEMBLY

(a) Install the clutch pedal support assembly to the vehicle body with the 4 nuts.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

(b) Engage the clamp to install the wire harness to the clutch pedal support assembly.

(c) Connect the clutch pedal stroke sensor assembly connector.

7. INSTALL CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN

(a) Apply MP grease to the clutch master cylinder clevis hole.

MP Grease

(b) Connect the clutch master cylinder assembly to the clutch pedal sub-assembly with the master cylinder push rod clevis with hole pin.

NOTICE:

Install the clevis pin from the left side of the vehicle.

(c) Install a new clip to the master cylinder push rod clevis with hole pin.

8. INSTALL CLUTCH START SWITCH ASSEMBLY

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9. INSPECT CLUTCH PEDAL

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10. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

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11. INSPECT CLUTCH START SYSTEM

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