Toyota Yaris: Clutch / Clutch Pedal Switch

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Clutch / Clutch Pedal Switch

Components

COMPONENTS

ILLUSTRATION

*1

CLUTCH START SWITCH ASSEMBLY

*2

NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

*3

CLUTCH PEDAL SUPPORT ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT CLUTCH START SYSTEM

(a) Check that the engine does not start when the clutch pedal sub-assembly is released.

(b) Check that the engine starts when the clutch pedal sub-assembly is fully depressed.

If necessary, inspect and replace the clutch start switch assembly.

Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

2. REMOVE CLUTCH START SWITCH ASSEMBLY

(a) Disconnect the clutch start switch assembly connector.

(b) Remove the nut and clutch start switch assembly from the clutch pedal support assembly.

NOTICE:

To prevent damage to the clutch start switch assembly, make sure not to rotate it during removal.

Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH START SWITCH ASSEMBLY

(a) Check the resistance.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A64-1(L) - A64-2(B)

On (Pushed in)

Below 1 Ω

A64-1(L) - A64-2(B)

Off (Released)

10 kΩ or higher

If the result is not as specified, replace the clutch start switch assembly.

*a

Component without harness connected

(Clutch Start Switch Assembly)

*b

11.65 to 12.35 mm (0.459 to 0.486 in.)

*c

On

*d

Off

Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH START SWITCH ASSEMBLY

(a) Install the clutch start switch assembly to the clutch pedal support assembly with the nut.

Torque:

15.68 N·m {160 kgf·cm, 12 ft·lbf}

NOTICE:

  • Insert the protrusion of the clutch start switch assembly into the hole in the clutch pedal support sub-assembly.
  • To prevent damage to the clutch start switch assembly, make sure not to rotate it during installation.

*a

Protrusion

(b) Connect the clutch start switch assembly connector.

2. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

3. INSPECT CLUTCH START SYSTEM

Click here

    Installation

    INSTALLATION PROCEDURE 1. INSTALL CLUTCH PEDAL PAD (a) Install the clutch pedal pad to the clutch pedal sub-assembly. 2. INSTALL NO. 1 PEDAL SPRING HOOK (a) Install the 2 No...

    Clutch Stroke Sensor

    ..

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