Toyota Yaris: Clutch / Clutch Pedal Switch

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Clutch / Clutch Pedal Switch

Components

COMPONENTS

ILLUSTRATION

*1

CLUTCH START SWITCH ASSEMBLY

*2

NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

*3

CLUTCH PEDAL SUPPORT ASSEMBLY

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N*m (kgf*cm, ft.*lbf): Specified torque

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On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT CLUTCH START SYSTEM

(a) Check that the engine does not start when the clutch pedal sub-assembly is released.

(b) Check that the engine starts when the clutch pedal sub-assembly is fully depressed.

If necessary, inspect and replace the clutch start switch assembly.

Removal

REMOVAL

PROCEDURE

1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

2. REMOVE CLUTCH START SWITCH ASSEMBLY

(a) Disconnect the clutch start switch assembly connector.

(b) Remove the nut and clutch start switch assembly from the clutch pedal support assembly.

NOTICE:

To prevent damage to the clutch start switch assembly, make sure not to rotate it during removal.

Inspection

INSPECTION

PROCEDURE

1. INSPECT CLUTCH START SWITCH ASSEMBLY

(a) Check the resistance.

(1) Measure the resistance according to the value(s) in the table below.

Standard Resistance:

Tester Connection

Condition

Specified Condition

A64-1(L) - A64-2(B)

On (Pushed in)

Below 1 Ω

A64-1(L) - A64-2(B)

Off (Released)

10 kΩ or higher

If the result is not as specified, replace the clutch start switch assembly.

*a

Component without harness connected

(Clutch Start Switch Assembly)

*b

11.65 to 12.35 mm (0.459 to 0.486 in.)

*c

On

*d

Off

Installation

INSTALLATION

PROCEDURE

1. INSTALL CLUTCH START SWITCH ASSEMBLY

(a) Install the clutch start switch assembly to the clutch pedal support assembly with the nut.

Torque:

15.68 N·m {160 kgf·cm, 12 ft·lbf}

NOTICE:

  • Insert the protrusion of the clutch start switch assembly into the hole in the clutch pedal support sub-assembly.
  • To prevent damage to the clutch start switch assembly, make sure not to rotate it during installation.

*a

Protrusion

(b) Connect the clutch start switch assembly connector.

2. INSTALL NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY

Click here

3. INSPECT CLUTCH START SYSTEM

Click here

    Installation

    INSTALLATION PROCEDURE 1. INSTALL CLUTCH PEDAL PAD (a) Install the clutch pedal pad to the clutch pedal sub-assembly. 2. INSTALL NO. 1 PEDAL SPRING HOOK (a) Install the 2 No...

    Clutch Stroke Sensor

    ..

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: System Description


    SYSTEM DESCRIPTION LOAD OPERATION OUTPUT (a) Load is turned on or off according to the operation signals and switch signals from each ECU. Components Semiconductor Power Integration ECU Power Distribution Box Assembly Operation Signal Communication Support *1: w/ Front Seat Heater *2: Built into power distribution box assembly Headlight ECU Assembly ○ - Not supported Fog Light Assembly ○ - Supported Rear Window Defogger / Mirror Heater - ○ Supported Taillight - ○ Supported Rear Fog Light - ○ Supported Back-up Light - ○ Not supported Outer Rear View Mirror Assembly - ○ Supported Panel Illumination - ○ Supported Seat Heater LH*1 High/Low - ○ Not supported Seat Heater RH*1 High/Low - ○ Not supported Passenger Seat Buckle Switch Delegated Input - ○ - Occupant Detection Sensor Delegated Input - ○ - Rear Seat RH Buckle Switch Delegated Input - ○ - Rear Seat CTR Buckle Switch Delegated Input - ○ - Rear Seat LH Buckle Switch Delegated Input - ○ - IGR Relay*2 - ○ Not supported SEMICONDUCTOR FUSE FUNCTION (a) When a malfunction current occurs during load operation, the current is shut off before the electrical lines emit smoke, and then load is turned off...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Removal


    REMOVAL CAUTION / NOTICE / HINT HINT: When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used. Learning completes when vehicle is driven Effect/Inoperative Function When Necessary Procedures are not Performed Necessary Procedures Link Lane tracing assist system Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more...

    Categories

    Liftgate/Trunk Lid

    WARNING

    Never allow a person to ride in the luggage compartment/trunk

    Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.

    Do not drive with the liftgate/trunk lid open

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