Toyota Yaris: Clutch Pedal / On-vehicle Inspection

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Clutch / Clutch Pedal / On-vehicle Inspection

ON-VEHICLE INSPECTION

PROCEDURE

1. INSPECT CLUTCH PEDAL HEIGHT

(a) Remove the front door scuff plate LH.

Click here

(b) Remove the cowl side trim board LH.

Click here

(c) Turn back the floor carpet.

(d) Turn back the dash panel insulator assembly.

(e) Check that the clutch pedal height is correct.

*a

Clutch Pedal Height

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Measuring Plane of Floor Panel

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Clutch pedal height from floor panel:

154.8 to 174.8 mm (6.09 to 6.88 in.)

  • If the result is not as specified, bleed the clutch line and perform the inspection again.
  • If the result is not as specified after bleeding the clutch line, replace the clutch master cylinder assembly.

(f) Install the dash panel insulator assembly.

(g) Install the floor carpet.

(h) Install the cowl side trim board LH.

Click here

(i) Install the front door scuff plate LH.

Click here

2. INSPECT CLUTCH PEDAL FREE PLAY

(a) Check that the clutch pedal free play is correct.

HINT:

Pay close attention to the change in resistance to distinguish clutch pedal free play while performing the inspection.

(1) Depress the clutch pedal until clutch resistance begins to be felt.

Clutch pedal free play (Reference):

3 to 15 mm (0.118 to 0.591 in.)

  • If the result is not as specified, bleed the clutch line and perform the inspection again.
  • If the result is not as specified after bleeding the clutch line, replace the clutch master cylinder assembly.

*a

Clutch Pedal Free Play

3. INSPECT CLUTCH RELEASE POINT

CAUTION:

When checking the clutch release point, ensure that the vehicle is secure.

(a) Check the clutch release point.

(1) Be sure to apply the parking brake and secure the wheels using wheel chocks.

(2) Start the engine and run it at idle.

(3) Without depressing the clutch pedal, slowly move the shift lever to reverse until the gears contact.

(4) Gradually depress the clutch pedal and measure the stroke distance from the point that the gear noise stops (release point) up to the full stroke end position.

Standard distance:

25 mm (0.984 in.) or more (from clutch pedal stroke end position to release point)

Clutch pedal stroke at 200 N (20 kgf, 45.0 lbf):

Reference

141 to 151 mm (5.55 to 5.94 in.)

If the distance is not as specified, perform the following procedure:

  • Check the clutch pedal height.
  • Check the clutch pedal free play.
  • Bleed the clutch line.
  • Check the clutch cover assembly and the clutch disc assembly.

*a

Release Point

*b

Full Stroke End Position

*c

Distance from Clutch Pedal Stroke End Position to Release Point

*d

Clutch Pedal Stroke

    Components

    COMPONENTS ILLUSTRATION *1 CLUTCH START SWITCH ASSEMBLY *2 CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN *3 CLUTCH PEDAL SUPPORT ASSEMBLY *4 NO...

    Removal

    REMOVAL PROCEDURE 1. REMOVE NO. 1 INSTRUMENT PANEL UNDER COVER SUB-ASSEMBLY Click here 2. REMOVE CLUTCH START SWITCH ASSEMBLY Click here 3. REMOVE CLUTCH MASTER CYLINDER PUSH ROD CLEVIS WITH HOLE PIN (a) Remove the clip from the clevis pin...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Removal


    REMOVAL PROCEDURE 1. REMOVE CENTER LOWER INSTRUMENT COVER Click here 2. REMOVE LOWER INSTRUMENT PANEL FINISH PANEL Click here 3. REMOVE SWITCH HOLE BASE SUB-ASSEMBLY Click here 4. REMOVE SHIFT LEVER KNOB SUB-ASSEMBLY Click here 5. REMOVE CONSOLE BOX ASSEMBLY Click here 6...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Disassembly


    DISASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1. REMOVE OUTER MIRROR Click here 2. REMOVE OUTER MIRROR COVER Click here 3. REMOVE OUTER MIRROR LOWER COVER (a) Remove the screw...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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