Toyota Yaris: Starter / Reassembly

*1

Starter Center Bearing Clutch Sub-assembly

*2

Starter Drive Housing Assembly

*3

Pinion Drive Lever

*4

Rubber Seal

High-temperature Grease

High-temperature Grease

(a) Install the starter armature assembly to the starter yoke assembly.

NOTICE:

The magnet of the starter yoke assembly may attract the starter armature assembly when the starter armature assembly is installed, causing the magnet to break.

(a) Hold the brush spring back and set the 4 brushes as shown in the illustration.

(b) Install the starter brush holder assembly to the starter armature assembly and push in the 4 brushes as shown in the illustration.

(c) Fit the protrusion of the grommet between the negative (-) brush holder plate and positive (+) motor lead wire.

(a) Install the starter commutator end frame assembly to the starter yoke assembly.

NOTICE:

Align the field coil lead wire rubber of the starter yoke assembly with the cutout of the starter commutator end frame assembly.

(b) Install the 2 screws.

Torque:

1.5 N·m {15 kgf·cm, 13 in·lbf}

(a) Align the starter armature plate so that the protrusion fits between the stoppers of the starter yoke assembly, and install the starter armature plate.

NOTICE:

Make sure the protrusion of the starter armature plate is inserted between the stoppers of the starter yoke assembly.

(a) Align the protrusion of the starter yoke assembly with the cutout of the starter drive housing assembly.

(b) Using a T25 "TORX" socket wrench, install the 2 through bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

*1

Pinion Drive Lever

*a

Hook

High-temperature Grease

(c) Install the magnet starter switch assembly with the 2 nuts.

Torque:

7.5 N·m {76 kgf·cm, 66 in·lbf}

(b) Connect the field coil lead wire to the starter inrush current reduction relay with the nut.

Torque:

9.0 N·m {92 kgf·cm, 80 in·lbf}

(a) Install the wire harness to the starter assembly with the 2 nuts.

Torque:

6.5 N·m {66 kgf·cm, 58 in·lbf}