Toyota Yaris: Monolithic Converter / Installation

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (emission Control) / Monolithic Converter / Installation

INSTALLATION

PROCEDURE

1. INSTALL TURBINE OUTLET ELBOW GASKET

(a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly.

2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly.

(b) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly.

*a

Pin

(c) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp.

*a

Paint Mark

*b

25°

*c

Turbocharger Sub-assembly Link

(d) Install the nut.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(e) Tighten the bolt of exhaust pipe clamp.

Torque:

18 N·m {184 kgf·cm, 13 ft·lbf}

3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here

5. INSPECT AIR FUEL RATIO SENSOR

Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below...

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    Other information:

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    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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