Toyota Yaris: Monolithic Converter / Installation
INSTALLATION
PROCEDURE
1. INSTALL TURBINE OUTLET ELBOW GASKET
(a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly.
2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
| (a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly. | |
| (b) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly. | |
| (c) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp. |
| | *a | Paint Mark | | *b | 25° | | *c | Turbocharger Sub-assembly Link | | |
| (d) Install the nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} | |
(e) Tighten the bolt of exhaust pipe clamp.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
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4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
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5. INSPECT AIR FUEL RATIO SENSOR
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REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below...
ComponentsCOMPONENTS ILLUSTRATION
*1 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) - - On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1...
Other information:
DTC CHECK / CLEAR CHECK DTC (a) Check for DTCs (Test Failed / Pending / Confirmed). Powertrain > Radar Cruise1 > Trouble Codes Powertrain > Radar Cruise2 > Trouble Codes
Radar Cruise1: Stored in the ECM
Radar Cruise2: Stored in millimeter wave radar sensor assembly
GTS Display Description Test Failed Represent malfunctions that were detected during the current trip...
DESCRIPTION The air by-pass valve assembly is installed in the air outlet duct. It opens and closes in response to drive commands from the ECM. During normal boosting, the air by-pass valve assembly is closed, and when the throttle valve is closed while the boost pressure is applied, the air by-pass valve assembly opens and the excess pressure between the turbocharger and throttle valve is released to prevent the surge phenomenon*...
Categories
Before refueling, close all the doors, windows, and the liftgate/trunk
lid, and switch the ignition OFF.
To open the fuel-filler lid, pull
the remote fuel-filler lid release.

To remove the fuel-filler cap, turn it counterclockwise.
Attach the removed cap to the
inner side of the fuel-filler lid.
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