Toyota Yaris: Monolithic Converter / Installation
INSTALLATION
PROCEDURE
1. INSTALL TURBINE OUTLET ELBOW GASKET
(a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly.
2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
(a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly. | |
(b) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly. | |
(c) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp. |
| *a | Paint Mark | *b | 25° | *c | Turbocharger Sub-assembly Link | | |
(d) Install the nut. Torque: 43 N·m {438 kgf·cm, 32 ft·lbf} | |
(e) Tighten the bolt of exhaust pipe clamp.
Torque:
18 N·m {184 kgf·cm, 13 ft·lbf}
3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
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4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
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5. INSPECT AIR FUEL RATIO SENSOR
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REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below...
ComponentsCOMPONENTS ILLUSTRATION
*1 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) - - On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1...
Other information:
DATA LIST / ACTIVE TEST NOTICE:
In the table below, the values listed under "Normal Condition" are reference values. Do not depend solely on these reference values when deciding whether a part is faulty or not.
When using the GTS with the ignition switch off, connect the GTS to the DLC3 and turn a courtesy light switch on and off at intervals of 1...
DESCRIPTION If warm air blows from the registers regardless of the temperature setting of the air conditioning system, the following factors may be the cause. Symptom Factor No cool air comes out (Blower control is normal)
Compressor with pulley assembly malfunction
Refrigerant pressure is extremely high or low
Refrigerant volume (low)
Clogged cooler condenser assembly fins
Cooling fan system malfunction
Mechanical locking of damper and damper link
No...
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Before refueling, close all the doors, windows, and the liftgate/trunk
lid, and switch the ignition OFF.
To open the fuel-filler lid, pull
the remote fuel-filler lid release.

To remove the fuel-filler cap, turn it counterclockwise.
Attach the removed cap to the
inner side of the fuel-filler lid.
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