Toyota Yaris: Monolithic Converter / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (emission Control) / Monolithic Converter / Installation

INSTALLATION

PROCEDURE

1. INSTALL TURBINE OUTLET ELBOW GASKET

(a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly.

2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

(a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly.

(b) Insert the stud bolt of the exhaust pipe support stay into the exhaust manifold converter sub-assembly, align the pin and assemble the exhaust manifold converter sub-assembly.

*a

Pin

(c) Align the paint mark within the area shown in the illustration and provisionally install the exhaust pipe clamp.

*a

Paint Mark

*b

25°

*c

Turbocharger Sub-assembly Link

(d) Install the nut.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(e) Tighten the bolt of exhaust pipe clamp.

Torque:

18 N·m {184 kgf·cm, 13 ft·lbf}

3. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

4. INSTALL PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here

5. INSPECT AIR FUEL RATIO SENSOR

Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below...

    Pcv Valve

    ComponentsCOMPONENTS ILLUSTRATION *1 PCV VALVE (VENTILATION VALVE SUB-ASSEMBLY) - - On-vehicle InspectionON-VEHICLE INSPECTION PROCEDURE 1...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Disassembly


    DISASSEMBLY CAUTION / NOTICE / HINT NOTICE: Before installation of each part, thoroughly clean and dry it. Then apply grease or oil as necessary. Do not use alkaline chemicals to clean aluminum parts, rubber parts or precoated bolts. Also, do not use non-residue solvent or other cleaning oils to clean O-rings, oil seals or rubber parts...

    Toyota Yaris XP210 (2020-2025) Owner's Manual: Warning Light and Transaxle Ranges


    Warning Light The warning light turns on when the system has a malfunction. Refer to Warning Lights. Transaxle Ranges The shift position indicator light in the combination meter illuminates. Refer to Warning/Indicator Lights. The selector lever must be in P or N to operate the starter...

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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