Toyota Yaris: Monolithic Converter / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (emission Control) / Monolithic Converter / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Gas leaks from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

1. REMOVE AIR FUEL RATIO SENSOR

Click here

2. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here

3. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

4. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

(a) Remove the nut.

(b) Loosen the bolt and slide the exhaust pipe clamp and remove the exhaust manifold converter sub-assembly from the turbocharger sub-assembly.

(c) Remove the exhaust pipe clamp from the exhaust manifold converter sub-assembly.

5. REMOVE OUTLET TURBINE ELBOW GASKET

(a) Remove the outlet turbine elbow gasket from the turbocharger sub-assembly.

    Components

    COMPONENTS ILLUSTRATION *1 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY *2 EXHAUST PIPE CLAMP *3 OUTLET TURBINE ELBOW GASKET - - N*m (kgf*cm, ft...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL TURBINE OUTLET ELBOW GASKET (a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly. 2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Disassembly


    DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front door removal/installation are shown below...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Headup Display Communication Stop Mode


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    Categories

    Liftgate/Trunk Lid

    WARNING

    Never allow a person to ride in the luggage compartment/trunk

    Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.

    Do not drive with the liftgate/trunk lid open

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