Toyota Yaris: Monolithic Converter / Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below.
Necessary Procedures After Parts Removed/Installed/Replaced| Replaced Part or Performed Procedure | Necessary Procedure | Effect/Inoperative Function when Necessary Procedure not Performed | Link |
|---|---|---|---|
| Gas leaks from exhaust system is repaired | Inspection after repair |
|
|
CAUTION:
-
To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
-
To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.
PROCEDURE
1. REMOVE AIR FUEL RATIO SENSOR
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2. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY
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3. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY
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4. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY
CAUTION:
To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
| (a) Remove the nut. |
|
(b) Loosen the bolt and slide the exhaust pipe clamp and remove the exhaust manifold converter sub-assembly from the turbocharger sub-assembly.
| (c) Remove the exhaust pipe clamp from the exhaust manifold converter sub-assembly. |
|
5. REMOVE OUTLET TURBINE ELBOW GASKET
| (a) Remove the outlet turbine elbow gasket from the turbocharger sub-assembly. |
|
Components
COMPONENTS ILLUSTRATION
*1 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY *2 EXHAUST PIPE CLAMP *3 OUTLET TURBINE ELBOW GASKET - -
N*m (kgf*cm, ft...
Installation
INSTALLATION PROCEDURE 1. INSTALL TURBINE OUTLET ELBOW GASKET (a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly. 2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly...
Other information:
Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Precaution
PRECAUTION MAINTENANCE PRECAUTION (a) If the turbocharger sub-assembly is found to be defective, it must be replaced. Make sure to identify the cause of the problem including the conditions under which the turbocharger sub-assembly was used. Repair or replace the following as necessary: (1) Engine oil (level and quality) (2) Oil lines leading to the turbocharger sub-assembly (b) Be careful when removing and reinstalling the turbocharger sub-assembly...
Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Inspection
INSPECTION PROCEDURE 1. INSPECT STOP LIGHT LED (for LH Side) (a) Check that the stop light LED. (1) Apply auxiliary battery voltage to the stop light LED and check that the light comes on. OK: Condition Specified Condition O109-3 (B) - Auxiliary battery positive (+) O109-1 (E) - Auxiliary battery negative (-) Stop light LED comes on If the result is not as specified, replace the stop light LED...
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Liftgate/Trunk Lid
WARNING
Never allow a person to ride in the luggage compartment/trunk
Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.
Do not drive with the liftgate/trunk lid open
