Toyota Yaris: Monolithic Converter / Removal

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (emission Control) / Monolithic Converter / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during exhaust manifold converter sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Gas leaks from exhaust system is repaired

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

CAUTION:

  • To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.
  • To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

1. REMOVE AIR FUEL RATIO SENSOR

Click here

2. REMOVE PROPELLER SHAFT WITH CENTER BEARING ASSEMBLY

Click here

3. REMOVE FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

Click here

4. REMOVE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY

CAUTION:

To prevent burns, do not touch the engine, exhaust manifold or other high temperature components while the engine is hot.

(a) Remove the nut.

(b) Loosen the bolt and slide the exhaust pipe clamp and remove the exhaust manifold converter sub-assembly from the turbocharger sub-assembly.

(c) Remove the exhaust pipe clamp from the exhaust manifold converter sub-assembly.

5. REMOVE OUTLET TURBINE ELBOW GASKET

(a) Remove the outlet turbine elbow gasket from the turbocharger sub-assembly.

    Components

    COMPONENTS ILLUSTRATION *1 EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY *2 EXHAUST PIPE CLAMP *3 OUTLET TURBINE ELBOW GASKET - - N*m (kgf*cm, ft...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL TURBINE OUTLET ELBOW GASKET (a) Install a new outlet turbine elbow gasket to the turbocharger sub-assembly. 2. REPLACE EXHAUST MANIFOLD CONVERTER SUB-ASSEMBLY (a) Temporary install a new exhaust pipe clamp to the exhaust manifold converter sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Disposal


    DISPOSAL CAUTION / NOTICE / HINT CAUTION: Before performing pre-disposal deployment of any SRS part, review and closely follow all applicable environmental and hazardous material regulations. Pre-disposal deployment may be considered hazardous material treatment...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Rough Idling


    DESCRIPTION Problem Symptom Suspected Area Trouble Area Engine speed fluctuation due to abnormal combustion Idle speed too low or high Strong engine vibration due to above symptoms Ignition malfunction Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply) Insufficient compression Changes in load from another system Ignition system Spark plug Ignition coil assembly Fuel system Direct fuel injector assembly Port fuel injector assembly Fuel pump assembly (for high pressure side) Fuel pump (for low pressure side) Fuel pump control circuit Fuel line Purge VSV system Fuel quality (existence of foreign matter, degradation) Intake and exhaust systems Mass air flow meter sub-assembly Intake system (Air leaks or deposit accumulation) Throttle body with motor assembly Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Cam timing oil control solenoid assembly Variable Valve Timing system (VVT system) Other control systems ECM Wire harness or connector Knock control sensor Engine coolant temperature sensor Engine Water control valve Engine assembly Engine mount High load from another system Air conditioning system Power steering system Electrical load signal system SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...

    Categories

    Liftgate/Trunk Lid

    WARNING

    Never allow a person to ride in the luggage compartment/trunk

    Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.

    Do not drive with the liftgate/trunk lid open

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