Toyota Yaris: Rear Crankshaft Oil Seal / Installation

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (engine Mechanical) / Rear Crankshaft Oil Seal / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

This procedure includes the installation of small-head bolts. Refer to Small-Head Bolts of Basic Repair Hint to identify the small-head bolts.

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PROCEDURE

1. INSTALL REAR ENGINE OIL SEAL

(a) Using height adjustment attachments and plate lift attachments, place the engine assembly on a flat level surface.

NOTICE:

  • Using height adjustment attachments and plate lift attachments, keep the engine assembly level.
  • To prevent the oil pan sub-assembly from deforming, do not place any attachments under the oil pan sub-assembly of the engine assembly.
  • Using an engine sling device and engine lift, secure the engine assembly before servicing.

(b) Apply MP grease to the lip of a new rear engine oil seal.

NOTICE:

  • Keep the lip free from foreign matter.
  • Do not allow MP grease to contact the dust seal.

(c) Using SST and a hammer, tap in the rear engine oil seal.

SST: 09223-15030

SST: 09950-70010

09951-07150

Standard Depth:

-0.9 to 1.1 mm (-0.0354 to 0.0433 in.) (From the edge of the cylinder block sub-assembly and stiffening crankcase assembly)

NOTICE:

Do not tap in the rear engine oil seal at an angle.

*a

-0.9 to 1.1 mm

2. INSTALL NO. 1 CRANKSHAFT POSITION SENSOR PLATE

(a) Install the No. 1 crankshaft position sensor plate.

HINT:

Align the pin hole of the No. 1 crankshaft position sensor plate with the pin of the crankshaft.

*a

Pin

3. INSTALL FLYWHEEL SUB-ASSEMBLY

(a) Using SST, hold the crankshaft pulley assembly.

SST: 09213-54015

SST: 09330-00021

(b) Clean the bolt holes.

(c) Install and uniformly tighten the 8 bolts in several steps in the sequence shown in the illustration.

Torque:

115 N·m {1173 kgf·cm, 85 ft·lbf}

NOTICE:

Do not start the engine for at least 1 hour after installing the drive plate and ring gear sub-assembly.

4. INSTALL CLUTCH DISC ASSEMBLY

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the rear engine oil seal removal/installation are shown below...

    G16e-gts (fuel)

    ..

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    D..

    Categories

    Refueling

    Before refueling, close all the doors, windows, and the liftgate/trunk lid, and switch the ignition OFF.

    To open the fuel-filler lid, pull the remote fuel-filler lid release.

    Toyota Yaris. Refueling

    To remove the fuel-filler cap, turn it counterclockwise. Attach the removed cap to the inner side of the fuel-filler lid.

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