Toyota Yaris: Differential Case / Disassembly
DISASSEMBLY
PROCEDURE
1. REMOVE FRONT DIFFERENTIAL RING GEAR
(a) Mount the front differential ring gear in a vise between aluminum plates.
NOTICE:
- Be careful not to damage the front differential ring gear.
- Do not overtighten the vise.
| (b) Put matchmarks on the front differential ring gear and front No. 1 differential case sub-assembly. |
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| (c) Remove the 16 bolts. |
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(d) Using a plastic-faced hammer, remove the front No. 1 differential case sub-assembly from the front differential ring gear.
2. INSPECT FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY (w/o LSD)
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3. REMOVE FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN (w/o LSD)
| (a) Using a 5 mm pin punch and hammer, remove the front differential pinion shaft straight pin from the front No. 1 differential case sub-assembly. |
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4. REMOVE FRONT NO. 1 DIFFERENTIAL PINION SHAFT (w/o LSD)
| (a) Remove the front No. 1 differential pinion shaft from the front No. 1 differential case sub-assembly. |
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5. INSPECT FRONT DIFFERENTIAL PINION BACKLASH (w/o LSD)
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6. REMOVE FRONT DIFFERENTIAL SIDE GEAR (w/o LSD)
(a) Set SST as shown in the illustration and tighten it.
| *a | Turn | *b | Hold |
SST: 09528-52010
09528-05010
09953-05010
NOTICE:
Do not overtighten SST, as doing so will damage the front differential side gear, conical spring, front No. 1 differential side gear thrust washer and front No. 1 differential case sub-assembly.
HINT:
- Tighten SST until there is a clearance between the front differential pinions and front differential side gears.
- When removing the front differential pinions, do not overtighten SST, as it is necessary to rotate the front differential side gears.
| (b) Install SST as shown in the illustration, rotate the front differential side gear, and then remove the 2 front differential pinions and 2 front differential pinion thrust washers from the front No. 1 differential case sub-assembly. SST: 09528-52010 09528-05030 NOTICE: Do not drop the front differential pinion and front differential pinion thrust washer. |
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| (c) Remove SST from the front No. 1 differential case sub-assembly, and then remove the 2 front differential side gears, 2 front No. 1 differential side gear thrust washers and 2 conical springs from the front No. 1 differential case sub-assembly. NOTICE: Do not drop the front differential side gear, front No. 1 differential side gear thrust washer and conical spring. |
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Components
COMPONENTS ILLUSTRATION
*A w/o LSD *B w/ LSD *1 FRONT DIFFERENTIAL RING GEAR *2 FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY *3 FRONT DIFFERENTIAL PINION SHAFT STRAIGHT PIN - -
N*m (kgf*cm, ft...
Inspection
INSPECTION PROCEDURE 1. INSPECT FRONT NO. 1 DIFFERENTIAL CASE SUB-ASSEMBLY (a) Using SST, rotate the front differential side gear as shown in the illustration...
Other information:
Toyota Yaris XP210 (2020-2025) Owner's Manual: Essential Information Introduction
Be careful not to hurt yourself when inspecting your vehicle, replacing a tire, or doing some kind of maintenance such as car washing. In particular, wear thick work gloves such as cotton gloves when touching areas that are difficult to see while inspecting or working on your vehicle...
Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Stop and Start Priority Control System
DESCRIPTION In stop and start control status, there is normal status (Standard) and stop and start priority status (Extended). Stop and start control status can be switched to the desired mode by pressing and holding the stop and start system cancel switch (combination switch assembly), or by operating the steering pad switch assembly, and the mode change is also shown on the multi-information display screen...
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Liftgate/Trunk Lid
WARNING
Never allow a person to ride in the luggage compartment/trunk
Allowing a person to ride in the luggage compartment/trunk is dangerous. The person in the luggage compartment/trunk could be seriously injured or killed during sudden braking or a collision.
Do not drive with the liftgate/trunk lid open
