Toyota Yaris: Headlight Assembly / Disassembly

NOTICE:

• Be sure to read Precaution thoroughly before servicing.

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• Handle components indoors as much as possible to prevent foreign matter from entering and adhering to headlight assembly components.
• Do not reuse parts which have reduced fastening ability due to thread damage.
• Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.
• Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.
• When installing components, make sure that the wire harness is not pinched or pulled.
• Do not use solvent to clean components. Only clean them with a dry cloth.

HINT:

• Use the same procedure for the RH side and LH side.
• The following procedure is for the LH side.

NOTICE:

• Make sure to wear clean rubber gloves when performing this procedure.
• Do not allow dirt or foreign matter to get on the headlight lens sub-assembly.
• Prevention of static electricity is required during this procedure.
• Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).
• Do not touch the headlight lens sub-assembly with bare hands.
• Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.
• Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.
• If there are any fingerprints or foreign matter on the back of the headlight lens sub-assembly, wipe them off with a soft cloth.
• Do not use solvent to clean components. Only clean them with a dry cloth.

NOTICE:

• The headlight lens gasket must not be reused.
• Make sure to wear clean rubber gloves when performing this procedure.
• Do not touch the inner surface of the lens and metallic surfaces as much as possible, or they may become dirty.
• Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.
• If there are any fingerprints or foreign matter on the headlight unit assembly or other components, wipe them off with a soft cloth.
• Do not use solvent to clean components. Only clean them with a dry cloth.

NOTICE:

• Make sure to wear clean rubber gloves when performing this procedure.
• Do not allow dirt or foreign matter to get on the headlight unit or other components.
• Prevention of static electricity is required during this procedure.
• Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).
• Do not touch the headlight unit with bare hands.
• Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.
• If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.
• Do not use solvent to clean components. Only clean them with a dry cloth.

NOTICE:

• Make sure to wear clean rubber gloves when performing this procedure.
• Do not allow dirt or foreign matter to get on the headlight unit or other components.
• Prevention of static electricity is required during this procedure.
• Use static electricity countermeasures SST (desktop anti-static mat set) and observe all precautions to prevent damage to the system by electrostatic discharge (ESD).
• Do not touch the headlight unit with bare hands.
• Do not allow metallic surfaces to become dirty, as such surfaces become damaged even if they are only lightly wiped with a soft cloth.
• If there are any fingerprints or foreign matter on the headlight unit or other components, wipe them off with a soft cloth.
• Do not use solvent to clean components. Only clean them with a dry cloth.

Removal

REMOVAL CAUTION / NOTICE / HINT HINT: Use the same procedure for the RH side and LH side. The following procedure is for the LH side. PROCEDURE 1...

Adjustment

ADJUSTMENT PROCEDURE 1. PREPARE VEHICLE FOR HEADLIGHT AIM ADJUSTMENT (a) Prepare the vehicle: Ensure that the vehicle body is not damaged or deformed around the headlights...

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