Toyota Yaris: Maintenance / Brake Fluid

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / General / Maintenance / Brake Fluid

Components

COMPONENTS

ILLUSTRATION

*1

CENTER COWL TOP VENTILATOR LOUVER

*2

BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

*3

HOOD TO COWL TOP SEAL

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ILLUSTRATION

*1

FRONT DISC BRAKE BLEEDER PLUG

*2

FRONT DISC BRAKE BLEEDER PLUG CAP

*3

REAR DISC BRAKE BLEEDER PLUG

*4

REAR DISC BRAKE BLEEDER PLUG CAP

Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft.*lbf)

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Replacement

REPLACEMENT

CAUTION / NOTICE / HINT

NOTICE:

  • Move the shift lever to P and apply the parking brake before replacing the brake fluid.
  • Add brake fluid to keep the level between the MIN and MAX lines of the reservoir while replacing the brake fluid.
  • If brake fluid leaks onto any painted surface, immediately wash it off.

HINT:

If any work is performed on the brake system or if air in the brake lines is suspected, bleed the brake system.

PROCEDURE

1. REMOVE CENTER COWL TOP VENTILATOR LOUVER

(a) Disengage the 2 clips and hook to separate the hood to cowl top seal.

(b) Disengage the 2 claws and 5 guides to remove the center cowl top ventilator louver from the cowl top ventilator louver sub-assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Remove the brake master cylinder reservoir filler cap assembly.

3. FILL RESERVOIR WITH BRAKE FLUID

(a) Fill the reservoir with brake fluid.

Brake Fluid:

"TOYOTA GENUINE BRAKE FLUID DOT4, CLASS6"*, FMVSS No.116 DOT4 or SAE J1704LV*

*: If a fluid type with "TOYOTA GENUINE BRAKE FLUID DOT4, CLASS6", FMVSS No.116 DOT4 or SAE J1704LV is not available, fluid type with TOYOTA GENUINE BRAKE FLUID DOT3, FMVSS No.116 DOT3 or SAE J1703 may be used with no detriment to brake durability.

NOTICE:

  • Make sure that there is sufficient brake fluid in the reservoir.
  • Do not remove the filter from the brake master cylinder reservoir and be sure to fill the brake master cylinder reservoir with new brake fluid to avoid any potential contamination of the brake system. Contamination, for example by dirt particles or mineral oil, could lead to functional brake problems.

4. REPLACE BRAKE FLUID

(a) Remove the bleeder plug cap.

(b) Connect a vinyl tube to the bleeder plug.

(c) Depress the brake pedal several times, and then loosen the bleeder plug with the pedal depressed.*1

(d) When fluid stops coming out, tighten the bleeder plug and release the brake pedal.*2

(e) Repeat steps *1 and *2 until new brake fluid comes out.

(f) Tighten the bleeder plug completely.

Torque:

Front Disc Brake Bleeder Plug: 10.8 N*m (110 kgf*cm, 8 ft.*lbf)

Rear Disc Brake Bleeder Plug: 8.4 N*m (86 kgf*cm, 74 in.*lbf)

(g) Install the bleeder plug cap.

(h) Repeat the above steps to replace the brake fluid of the brake lines for each wheel.

5. INSPECT FOR BRAKE FLUID LEAK

6. INSPECT BRAKE FLUID LEVEL IN RESERVOIR

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7. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly.

8. INSTALL CENTER COWL TOP VENTILATOR LOUVER

(a) Engage the 5 guides and 2 claws to install the center cowl top ventilator louver to the cowl top ventilator louver sub-assembly.

(b) Engage the 2 clips and hook to install the hood to cowl top seal.

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    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Components


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    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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