Toyota Yaris: Front Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

PROCEDURE

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" to "D" are within the standard ranges. Standard Clearance: Area Measurement Area Measurement A 3.3 to 5.7 mm (0.130 to 0.224 in.) B 2.8 to 5.8 mm (0.110 to 0.228 in.) C -1.2 to 1.2 mm (-0.0472 to 0.0472 in.) D 0 mm (0 in.)

2. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY

(a) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position. SST: 09812-00010

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(c) Loosen the 4 hinge bolts on the door and adjust the door position.

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}