Toyota Yaris: Front Door / Adjustment

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Vehicle Exterior / Door / Hatch / Front Door / Adjustment

ADJUSTMENT

CAUTION / NOTICE / HINT

*a

Centering Bolt

*b

Standard Bolt

HINT:

  • Use the same procedure for the LH side and RH side.
  • The following procedure is for the LH side.
  • Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
  • The specified torque for standard bolts is shown in the standard bolt chart.

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PROCEDURE

1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY

(a) Check that the clearance measurements of areas "A" to "D" are within the standard ranges.

Standard Clearance:

Area

Measurement

Area

Measurement

A

3.3 to 5.7 mm (0.130 to 0.224 in.)

B

2.8 to 5.8 mm (0.110 to 0.228 in.)

C

-1.2 to 1.2 mm (-0.0472 to 0.0472 in.)

D

0 mm (0 in.)

2. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY

(a) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position.

SST: 09812-00010

(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.

Torque:

26 N·m {265 kgf·cm, 19 ft·lbf}

(c) Loosen the 4 hinge bolts on the door and adjust the door position.

(d) Tighten the 4 hinge bolts on the door after adjustment.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws.

(f) Using a brass bar and a hammer, hit the striker to adjust its position.

(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.

Torque:

23 N·m {235 kgf·cm, 17 ft·lbf}

    Disassembly

    DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front door removal/installation are shown below...

    Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT HINT: Use the same procedure for the LH side and RH side. The following procedure is for the LH side. PROCEDURE 1...

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