Toyota Yaris: Front Door / Adjustment
ADJUSTMENT
CAUTION / NOTICE / HINT
*a | Centering Bolt |
*b | Standard Bolt |
HINT:
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Use the same procedure for the LH side and RH side.
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The following procedure is for the LH side.
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Centering bolts are used to install the door hinges to the vehicle body and door. The door cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts when making adjustments.
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The specified torque for standard bolts is shown in the standard bolt chart.
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PROCEDURE
1. INSPECT FRONT DOOR PANEL SUB-ASSEMBLY
(a) Check that the clearance measurements of areas "A" to "D" are within the standard ranges. Standard Clearance: Area | Measurement | Area | Measurement | A | 3.3 to 5.7 mm (0.130 to 0.224 in.) | B | 2.8 to 5.8 mm (0.110 to 0.228 in.) | C | -1.2 to 1.2 mm (-0.0472 to 0.0472 in.) | D | 0 mm (0 in.) | | |
2. ADJUST FRONT DOOR PANEL SUB-ASSEMBLY
(a) Using SST, loosen the 4 hinge bolts on the vehicle body and adjust the door position. SST: 09812-00010 | |
(b) Tighten the 4 hinge bolts on the vehicle body after adjustment.
Torque:
26 N·m {265 kgf·cm, 19 ft·lbf}
(c) Loosen the 4 hinge bolts on the door and adjust the door position. | |
(d) Tighten the 4 hinge bolts on the door after adjustment.
Torque:
21 N·m {214 kgf·cm, 15 ft·lbf}
(e) Using a T40 "TORX" socket wrench, slightly loosen the 2 striker mounting screws. | |
(f) Using a brass bar and a hammer, hit the striker to adjust its position.
(g) Using a T40 "TORX" socket wrench, tighten the 2 striker mounting screws after adjustment.
Torque:
23 N·m {235 kgf·cm, 17 ft·lbf}
DISASSEMBLY CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front door removal/installation are shown below...
REASSEMBLY CAUTION / NOTICE / HINT HINT:
Use the same procedure for the LH side and RH side.
The following procedure is for the LH side.
PROCEDURE 1...
Other information:
ComponentsCOMPONENTS ILLUSTRATION
*1 MECHANICAL KEY *2 TRANSMITTER BATTERY *3 TRANSMITTER HOUSING CASE *4 TRANSMITTER HOUSING COVER InspectionINSPECTION PROCEDURE 1. INSPECT ELECTRICAL KEY TRANSMITTER SUB-ASSEMBLY (a) Inspect the operation of the electrical key transmitter sub-assembly...
PROBLEM SYMPTOMS TABLE HINT:
Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table...