Toyota Yaris: G16e-gts (cooling) / Thermostat
Components
COMPONENTS
ILLUSTRATION
| *1 | WATER INLET WITH THERMOSTAT SUB-ASSEMBLY | *2 | GASKET |
 | N*m (kgf*cm, ft.*lbf): Specified torque | ● | Non-reusable part |
Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the water inlet with thermostat sub-assembly removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced| Replacement Part or Procedure | Necessary Procedure | Effect/Inoperative when not Performed | Link |
|---|---|---|---|
| Cleaning the deposits from the throttle body with motor assembly | Inspection after repair |
|
|
PROCEDURE
1. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY
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2. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
| (a) Remove the 2 bolts and water inlet with thermostat sub-assembly. |
|
| (b) Remove the gasket from the water inlet with thermostat sub-assembly. |
|
Inspection
INSPECTION
PROCEDURE
1. INSPECT WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
CAUTION:
- Do not put your hands into the water that has been heated for the inspection.
- Touching the heated water could result in burns.
HINT:
The valve opening temperature is inscribed on the water inlet with thermostat sub-assembly.
(a) Immerse the water inlet with thermostat sub-assembly in water and then gradually heat the water.
(b) Check that the valve of the water inlet with thermostat sub-assembly opens at the specified temperature.
Standard Valve Opening Temperature:
80 to 84°C (176 to 183°F)
If the result is not as specified, replace the water inlet with thermostat sub-assembly.
| (c) Check the valve lift. Standard Valve Lift: 8.0 mm (0.315 in.) or more at 95°C (203°F) If the result is not as specified, replace the water inlet with thermostat sub-assembly. |
|
(d) Check that the valve is fully closed when the water inlet with thermostat sub-assembly is at low temperatures (below 77 °C (171 °F)).
If it is not fully closed, replace the water inlet with thermostat sub-assembly.
Installation
INSTALLATION
CAUTION / NOTICE / HINT
PROCEDURE
1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY
(a) Install a new gasket to the water inlet with thermostat sub-assembly.
HINT:
Be sure to clean the contact surfaces.
(b) Install the water inlet with thermostat sub-assembly with the 2 bolts.
Torque:
10 N·m {102 kgf·cm, 7 ft·lbf}
2. INSTALL WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY
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Installation
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Water Pump
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Other information:
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Fuel Gauge
The fuel gauge shows approximately how much fuel is remaining in the tank when the ignition is switched ON. We recommend keeping the tank over 1/4 full.
