Toyota Yaris: Water Pump / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (cooling) / Water Pump / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the engine water pump assembly (water inlet housing) removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part or Procedure

Necessary Procedure

Effect/Inoperative when not Performed

Link

Cleaning the deposits from the throttle body with motor assembly

Inspection after repair

  • Poor idle, etc.
  • Engine start function, etc.

PROCEDURE

1. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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2. DRAIN ENGINE COOLANT

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3. REMOVE INTAKE MANIFOLD

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4. REMOVE WATER PUMP PULLEY

(a) Loosen the 4 bolts holding the water pump pulley.

(b) Remove the fan and generator V-belt.

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(c) Remove the 4 bolts and water pump pulley.

5. REMOVE GENERATOR ASSEMBLY

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6. REMOVE NO. 5 WATER BY-PASS HOSE

(a) Slide the clip and disconnect the No. 5 water by-pass hose from the water inlet with water pump housing sub-assembly.

7. REMOVE NO. 2 RADIATOR HOSE

(a) Slide the clip and disconnect the No. 2 radiator hose from the water inlet.

8. REMOVE AIR CONNECTOR STAY

(a) Remove the bolt and air connector stay from the water inlet with water pump housing sub-assembly.

9. REMOVE WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

(a) Slide the clip and disconnect the No. 4 water by-pass hose from the water inlet with thermostat sub-assembly.

NOTICE:

  • Do not apply force to the water inlet with thermostat sub-assembly when disconnecting the No. 4 water by-pass hose.
  • Do not damage the water inlet with thermostat sub-assembly.

(b) Remove the bolt, 2 nuts and water inlet with water pump housing sub-assembly from the cylinder block sub-assembly.

(c) Remove the gasket from the water inlet with water pump housing sub-assembly.

10. REMOVE WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

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    Components

    COMPONENTS ILLUSTRATION *1 FAN AND GENERATOR V BELT *2 NO. 1 ENGINE UNDER COVER ASSEMBLY *3 AIR CONNECTOR STAY *4 WATER PUMP PULLEY *5 WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY *6 GASKET *7 WATER INLET WITH THERMOSTAT SUB-ASSEMBLY *8 NO...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY Click here 2. INSTALL WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY (a) Install a new gasket to the water inlet with water pump housing sub-assembly...

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    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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