Toyota Yaris: Water Pump / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (cooling) / Water Pump / Installation

INSTALLATION

PROCEDURE

1. INSTALL WATER INLET WITH THERMOSTAT SUB-ASSEMBLY

Click here

2. INSTALL WATER INLET WITH WATER PUMP HOUSING SUB-ASSEMBLY

(a) Install a new gasket to the water inlet with water pump housing sub-assembly.

HINT:

Be sure to clean the contact surfaces.

(b) Install the water inlet with water pump housing sub-assembly to the cylinder block sub-assembly with the bolt and 2 nuts.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

(c) Connect the No. 4 water by-pass hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

3. INSTALL AIR CONNECTOR STAY

(a) Install the air connector stay to the water inlet with water pump housing sub-assembly with the bolt.

Torque:

43 N·m {438 kgf·cm, 32 ft·lbf}

4. INSTALL NO. 2 RADIATOR HOSE

(a) Connect the No. 2 radiator hose to the water inlet with thermostat sub-assembly and slide the clip to secure it.

5. INSTALL NO. 5 WATER BY-PASS HOSE

(a) Connect the No. 5 water by-pass hose to the water inlet with water pump housing sub-assembly and slide the clip to secure it.

6. INSTALL GENERATOR ASSEMBLY

Click here

7. INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley to the water pump with the 4 bolts. Tighten the bolts as much as possible by hand.

(b) Install the fan and generator V-belt.

Click here

(c) Tighten the 4 bolts of the water pump pulley.

Torque:

21 N·m {214 kgf·cm, 15 ft·lbf}

8. INSTALL INTAKE MANIFOLD

Click here

9. ADD ENGINE COOLANT

Click here

10. INSPECT FOR COOLANT LEAK

Click here

11. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the engine water pump assembly (water inlet housing) removal/installation are shown below...

    G16e-gts (emission Control)

    ..

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Precaution


    PRECAUTION DO NOT HANDLE REFRIGERANT IN AN ENCLOSED AREA OR NEAR AN OPEN FLAME *a Charging Cylinder ALWAYS WEAR EYE PROTECTION BE CAREFUL NOT TO GET LIQUID REFRIGERANT IN YOUR EYES OR ON YOUR SKIN If liquid refrigerant gets in your eyes or on your skin...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Components


    COMPONENTS ILLUSTRATION *A for Driver Side *B for Front Passenger Side *1 FRONT SEAT VERTICAL ADJUSTER HANDLE *2 NO.1 RECLINING HINGE COVER *3 RECLINING ADJUSTER RELEASE HANDLE *4 SEAT ADJUSTER COVER CAP *5 FRONT SEAT CUSHION SHIELD *6 FRONT SEAT INNER CUSHION SHIELD ILLUSTRATION *1 SEPARATE TYPE FRONT SEATBACK ASSEMBLY - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Categories

    Front Seat Belt Pretensioners

    The front seat belt pretensioners are designed to deploy in moderate or severe frontal, near frontal collisions.

    In addition, the pretensioners operate when a side collision or a rollover accident is detected. The pretensioners operate differently depending on what types of air bags are equipped. For more details about the seat belt pretensioner operation, refer to the SRS Air Bag Deployment Criteria.

    read more

     
    Copyright © 2025 www.toyaris4.com