Toyota Yaris: Front Drive Shaft Assembly / Removal

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Front Drive Shaft Assembly / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front drive shaft assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Front wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. REMOVE FRONT WHEEL

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2. REMOVE NO. 1 ENGINE UNDER COVER ASSEMBLY

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3. REMOVE ENGINE UNDER COVER LH

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4. REMOVE ENGINE UNDER COVER RH

HINT:

Use the same procedure as for the LH side.

5. DRAIN MANUAL TRANSAXLE OIL

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6. DRAIN TRANSFER OIL

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7. REMOVE FRONT AXLE SHAFT NUT

(a) Using SST and a hammer, release the staked part of the front axle shaft nut.

SST: 09930-00010

NOTICE:

Loosen the staked part of the front axle shaft nut completely, otherwise the threads of the front drive shaft assembly may be damaged.

(b) Using a 30 mm deep socket wrench, remove the front axle shaft nut while applying the brakes.

8. SEPARATE FRONT SPEED SENSOR

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9. SEPARATE TIE ROD END SUB-ASSEMBLY

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10. SEPARATE FRONT STABILIZER LINK ASSEMBLY

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11. SEPARATE FRONT LOWER NO.1 SUSPENSION ARM SUB-ASSEMBLY

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12. SEPARATE FRONT DRIVE SHAFT ASSEMBLY

(a) Put matchmarks on the front drive shaft assembly and the front axle hub sub-assembly.

*a

Matchmark

(b) Using a plastic hammer, separate the front drive shaft assembly from the front axle hub sub-assembly.

NOTICE:

  • Do not push the front axle hub sub-assembly towards the outside of the vehicle any further than necessary.
  • Do not damage the front axle outboard joint boot.
  • Do not deform the front disc brake dust cover.
  • Do not damage the deflector.

HINT:

If it is difficult to separate the front drive shaft assembly from the front axle hub sub-assembly, tap the end of the front drive shaft assembly using a brass bar and a hammer.

13. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

(a) Using SST, remove the front drive shaft assembly LH.

SST: 09520-01011

SST: 09520-20010

09521-02010

09521-02040

09521-02060

NOTICE:

  • Do not damage the front drive shaft oil seal LH.
  • Do not damage the front axle inboard joint boot LH.
  • Do not drop the front drive shaft assembly LH.
  • When removing the front drive shaft assembly LH, keep it level.

14. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

(a) Separate the drive shaft bearing bracket hole snap ring from the drive shaft bearing bracket.

(b) Remove the bolt and front drive shaft assembly RH from the drive shaft bearing bracket.

NOTICE:

  • Do not damage the transfer case oil seal RH.
  • Do not damage the front drive shaft oil seal RH.
  • Do not drop the front drive shaft assembly RH.
  • When removing the front drive shaft assembly RH, keep it level.

HINT:

If the spline connection is stiff, using a brass bar and hammer, lightly tap the inboard joint assembly to remove it.

15. REMOVE FRONT DRIVE SHAFT HOLE SNAP RING LH

(a) Using a screwdriver, remove the front drive shaft hole snap ring LH from the front drive shaft assembly LH.

16. REMOVE DRIVE SHAFT BEARING BRACKET HOLE SNAP RING

(a) Remove the drive shaft bearing bracket hole snap ring from the front drive shaft assembly RH.

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