Toyota Yaris: Front Drive Shaft Assembly / Disassembly

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Drivetrain / Drive Shaft / Propeller Shaft / Front Drive Shaft Assembly / Disassembly

DISASSEMBLY

CAUTION / NOTICE / HINT

NOTICE:

  • When using a vise, place aluminum plates between the part and vise.
  • When using a vise, do not overtighten it.

HINT:

  • Use the same procedure for the RH side and LH side.
  • The following procedure is for the LH side.

PROCEDURE

1. SEPARATE FRONT NO. 2 AXLE INBOARD JOINT BOOT CLAMP

(a) Using needle-nose pliers, disengage the claws and separate the front No. 2 axle inboard joint boot clamp as shown in the illustration.

2. SEPARATE FRONT AXLE INBOARD JOINT BOOT CLAMP

(a) Using pliers, separate the front axle inboard joint boot clamp as shown in the illustration.

3. SEPARATE FRONT AXLE INBOARD JOINT BOOT

(a) Separate the front axle inboard joint boot from the front drive inboard joint assembly.

4. REMOVE FRONT DRIVE INBOARD JOINT ASSEMBLY

(a) Remove the old grease from the front drive inboard joint assembly.

(b) Put matchmarks on the front drive inboard joint assembly and front drive outboard joint shaft assembly.

NOTICE:

Do not use a punch for the marks.

*a

Matchmark

(c) Remove the front drive inboard joint assembly from the front drive outboard joint shaft assembly.

(d) Using a snap ring expander, remove the shaft snap ring from the front drive outboard joint shaft assembly.

(e) Put matchmarks on the front drive outboard joint shaft assembly and tripod joint.

NOTICE:

Do not use a punch for the marks.

*a

Matchmark

(f) Using a brass bar and a hammer, tap out the tripod joint from the front drive outboard joint shaft assembly.

NOTICE:

  • Do not tap the rollers.
  • Do not drop the tripod joint.

5. REMOVE FRONT AXLE INBOARD JOINT BOOT

(a) Remove the front No. 2 axle inboard joint boot clamp, front axle inboard joint boot and front axle inboard joint boot clamp.

6. SEPARATE FRONT AXLE OUTBOARD JOINT BOOT CLAMP

(a) Using pliers, separate the front axle outboard joint boot clamp as shown in the illustration.

7. SEPARATE FRONT NO. 2 AXLE OUTBOARD JOINT BOOT CLAMP

(a) Using pliers, separate the front No. 2 axle outboard joint boot clamp as shown in the illustration.

8. REMOVE FRONT AXLE OUTBOARD JOINT BOOT

(a) Remove the front axle outboard joint boot clamp, front axle outboard joint boot and front No. 2 axle outboard joint boot clamp from the front drive outboard joint shaft assembly.

(b) Remove the old grease from the front drive outboard joint shaft assembly.

9. REMOVE FRONT DRIVE SHAFT DUST COVER RH (for RH Side)

(a) Using SST and a press, remove the front drive shaft dust cover RH from the front drive inboard joint assembly RH.

SST: 09950-00020

NOTICE:

Do not drop the front drive inboard joint assembly RH.

10. REMOVE FRONT DRIVE SHAFT BEARING (for RH Side)

(a) Using a snap ring expander, remove the snap ring.

(b) Using SST and a press, remove the front drive shaft bearing from the front drive inboard joint assembly RH.

SST: 09527-10011

NOTICE:

Do not drop the front drive inboard joint assembly RH.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during the front drive shaft assembly removal/installation are shown below...

    Inspection

    INSPECTION PROCEDURE 1. INSPECT FRONT DRIVE SHAFT ASSEMBLY (a) Check that there is no excessive play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thrust direction...

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