Toyota Yaris: Windshield Glass / Removal
REMOVAL
CAUTION / NOTICE / HINT
The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the windshield glass removal/installation are shown below.
Necessary Procedure After Parts Removed/Installed/Replaced
Replacement Part | Necessary Procedure | Effect/Inoperative Function when Necessary Procedures are not Performed | Link |
Windshield glass (Including removal and installation) | Adjust forward recognition camera | -
Dynamic Radar Cruise Control System
-
Front Camera System
-
Lane Tracing Assist System
-
Pre-collision System
-
Automatic High Beam System
| One Time Recognition:
Sequential Recognition:
Driving Adjustment:
|
NOTICE:
-
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane tracing assist system, pre-collision system, front camera system or auto high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
-
Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.
PROCEDURE
1. REMOVE WINDSHIELD WIPER MOTOR AND LINK
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2. REMOVE FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-collision System)
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3. REMOVE RAIN SENSOR
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4. REMOVE INNER REAR VIEW MIRROR ASSEMBLY
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5. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
(a) Separate the front door opening trim weatherstrip LH. | |
6. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH
HINT:
Use the same procedure as for the LH side.
7. REMOVE FRONT PILLAR GARNISH LH
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8. REMOVE FRONT PILLAR GARNISH RH
HINT:
Use the same procedure as for the LH side.
9. REMOVE MAP LIGHT ASSEMBLY
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10. REMOVE VISOR ASSEMBLY LH
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11. REMOVE VISOR ASSEMBLY RH
HINT:
Use the same procedure as for the LH side.
12. REMOVE VISOR HOLDER LH
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13. REMOVE VISOR HOLDER RH
HINT:
Use the same procedure as for the LH side.
14. REMOVE ASSIST GRIP COVER
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15. REMOVE ASSIST GRIP SUB-ASSEMBLY
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16. SEPARATE ROOF HEADLINING
(a) Slightly lower the front section of the roof headlining so that the windshield glass can be removed. NOTICE: Do not damage the roof headlining or vehicle interior. HINT: It is not necessary to completely remove the roof headlining. | |
17. REMOVE WINDSHIELD GLASS
(a) Apply protective tape to the area around the installation position of the windshield glass on the vehicle body to prevent it from being scratched.
| Protective Tape |
(b) When reusing the windshield glass:
(1) Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration. | |
(c) Pass a piano wire between the vehicle body and windshield glass from the interior. |
| *1 | Windshield Glass Stopper | *a | Piano wire | | |
(d) Tie both wire ends to wooden blocks or similar objects that can serve as handles.
(e) Cut the adhesive by pulling the piano wire around the windshield glass.
NOTICE:
-
When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.
-
To prevent the instrument panel safety pad sub-assembly from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and instrument panel safety pad sub-assembly.
(f) Disengage the windshield glass stoppers. NOTICE: -
The windshield glass stoppers are installed to the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting the adhesive.
-
To prevent the windshield glass rom falling when performing this operation, be sure to hold the windshield glass using suction cups.
|
| *1 | Windshield Glass Stopper | | |
(g) Using suction cups, remove the windshield glass.
NOTICE:
-
Be careful not to drop the windshield glass.
-
Leave as much adhesive on the vehicle body as possible when removing the windshield glass.
18. REMOVE WINDSHIELD OUTSIDE MOULDING
(a) When reusing the windshield glass:
(1) Using a scraper, remove the windshield outside moulding. NOTICE: -
Be careful not to damage the windshield glass.
-
Be sure to replace the windshield outside moulding with a new one.
|
| *a | Back Side of Windshield Glass | | |
19. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM
(a) When reusing the windshield glass:
(1) Using a scraper, remove the No. 2 window glass adhesive dam. NOTICE: -
Be careful not to damage the windshield glass.
-
Be sure to replace the No. 2 window glass adhesive dam with a new one.
|
| *a | Back Side of Windshield Glass | | |
20. REMOVE WINDOW GLASS ADHESIVE DAM
(a) When reusing the windshield glass:
(1) Using a scraper, remove the 2 window glass adhesive dams. NOTICE: -
Be careful not to damage the windshield glass.
-
Be sure to replace the window glass adhesive dams with a new one.
|
| *a | Back Side of Windshield Glass | | |
21. REMOVE WINDSHIELD GLASS STOPPER
(a) When reusing the windshield glass:
(1) Using a scraper, remove the 2 windshield glass stoppers. NOTICE: -
Be careful not to damage the windshield glass.
-
Be sure to replace the windshield glass stoppers with a new one.
|
| *a | Back Side of Windshield Glass | | |
COMPONENTS ILLUSTRATION
*1 FRONT DOOR OPENING TRIM WEATHERSTRIP LH *2 FRONT DOOR OPENING TRIM WEATHERSTRIP RH *3 FRONT PILLAR GARNISH LH *4 FRONT PILLAR GARNISH RH *5 FRONT PILLAR GARNISH CLIP - - ● Non-reusable part - - ILLUSTRATION
*A w/ Pre-collision System - - *1 VISOR ASSEMBLY LH *2 VISOR ASSEMBLY RH *3 VISOR HOLDER LH *4 VISOR HOLDER RH *5 ASSIST GRIP COVER *6 ASSIST GRIP SUB-ASSEMBLY *7 ROOF HEADLINING *8 FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY ILLUSTRATION
*1 WINDSHIELD GLASS *2 WINDSHIELD OUTSIDE MOULDING *3 NO...
INSTALLATION CAUTION / NOTICE / HINT NOTICE:
When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part...
Other information:
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Engine does not crank
Engine cranks slowly
Auxiliary battery depletion
Starter malfunction
Starter system
Auxiliary battery depletion
Starter malfunction
Starter circuit
Excessive engine friction Engine Engine assembly
Starting time is long
Engine speed fluctuation due to abnormal combustion
Idle speed too low or high
The engine stalls immediately after starting
Strong engine vibration due to above symptoms
Ignition malfunction
Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply)
Insufficient compression
Changes in load from another system
Ignition system
Spark plug
Ignition coil assembly
Fuel system
Direct fuel injector assembly
Port fuel injector assembly
Fuel pump assembly (for high pressure side)
Fuel pump (for low pressure side)
Fuel pump control circuit
Fuel suction plate sub-assembly
Fuel main valve assembly
Fuel line
Purge VSV system
Fuel quality (existence of foreign matter, degradation)
Intake and exhaust systems
Mass air flow meter sub-assembly
Intake system
(Air leaks or deposit accumulation)
Throttle body with motor assembly
Air fuel ratio sensor (sensor 1)
Air fuel ratio sensor (sensor 2)
Cam timing oil control solenoid assembly
Variable Valve Timing system (VVT system)
Other control systems
ECM
Wire harness or connector
Knock control sensor
Engine coolant temperature sensor
Immobiliser system
Engine
Water control valve
Engine assembly
Crankshaft position sensor
High load from another system
Air conditioning system
Power steering system
Electrical load signal system
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