Toyota Yaris: Windshield Glass / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Vehicle Exterior / Window / Glass / Windshield Glass / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the windshield glass removal/installation are shown below.

Necessary Procedure After Parts Removed/Installed/Replaced

Replacement Part

Necessary Procedure

Effect/Inoperative Function when Necessary Procedures are not Performed

Link

Windshield glass (Including removal and installation)

Adjust forward recognition camera
  • Dynamic Radar Cruise Control System
  • Front Camera System
  • Lane Tracing Assist System
  • Pre-collision System
  • Automatic High Beam System

One Time Recognition:

Sequential Recognition:

Driving Adjustment:

NOTICE:

  • When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane tracing assist system, pre-collision system, front camera system or auto high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. REMOVE WINDSHIELD WIPER MOTOR AND LINK

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2. REMOVE FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-collision System)

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3. REMOVE RAIN SENSOR

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4. REMOVE INNER REAR VIEW MIRROR ASSEMBLY

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5. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Separate the front door opening trim weatherstrip LH.

6. SEPARATE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

7. REMOVE FRONT PILLAR GARNISH LH

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8. REMOVE FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

9. REMOVE MAP LIGHT ASSEMBLY

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10. REMOVE VISOR ASSEMBLY LH

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11. REMOVE VISOR ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

12. REMOVE VISOR HOLDER LH

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13. REMOVE VISOR HOLDER RH

HINT:

Use the same procedure as for the LH side.

14. REMOVE ASSIST GRIP COVER

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15. REMOVE ASSIST GRIP SUB-ASSEMBLY

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16. SEPARATE ROOF HEADLINING

(a) Slightly lower the front section of the roof headlining so that the windshield glass can be removed.

NOTICE:

Do not damage the roof headlining or vehicle interior.

HINT:

It is not necessary to completely remove the roof headlining.

17. REMOVE WINDSHIELD GLASS

(a) Apply protective tape to the area around the installation position of the windshield glass on the vehicle body to prevent it from being scratched.

Protective Tape

(b) When reusing the windshield glass:

(1) Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

*a

Matchmark

(c) Pass a piano wire between the vehicle body and windshield glass from the interior.

*1

Windshield Glass Stopper

*a

Piano wire

(d) Tie both wire ends to wooden blocks or similar objects that can serve as handles.

(e) Cut the adhesive by pulling the piano wire around the windshield glass.

NOTICE:

  • When separating the windshield glass, be careful not to damage the paint or interior and exterior ornaments.
  • To prevent the instrument panel safety pad sub-assembly from being scratched when removing the windshield glass, place a plastic sheet between the piano wire and instrument panel safety pad sub-assembly.

(f) Disengage the windshield glass stoppers.

NOTICE:

  • The windshield glass stoppers are installed to the windshield glass as shown in the illustration. Be careful not to damage the windshield glass when cutting the adhesive.
  • To prevent the windshield glass rom falling when performing this operation, be sure to hold the windshield glass using suction cups.

*1

Windshield Glass Stopper

(g) Using suction cups, remove the windshield glass.

NOTICE:

  • Be careful not to drop the windshield glass.
  • Leave as much adhesive on the vehicle body as possible when removing the windshield glass.

18. REMOVE WINDSHIELD OUTSIDE MOULDING

(a) When reusing the windshield glass:

(1) Using a scraper, remove the windshield outside moulding.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the windshield outside moulding with a new one.

*a

Back Side of Windshield Glass

19. REMOVE NO. 2 WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the No. 2 window glass adhesive dam.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the No. 2 window glass adhesive dam with a new one.

*a

Back Side of Windshield Glass

20. REMOVE WINDOW GLASS ADHESIVE DAM

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 window glass adhesive dams.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the window glass adhesive dams with a new one.

*a

Back Side of Windshield Glass

21. REMOVE WINDSHIELD GLASS STOPPER

(a) When reusing the windshield glass:

(1) Using a scraper, remove the 2 windshield glass stoppers.

NOTICE:

  • Be careful not to damage the windshield glass.
  • Be sure to replace the windshield glass stoppers with a new one.

*a

Back Side of Windshield Glass

    Components

    COMPONENTS ILLUSTRATION *1 FRONT DOOR OPENING TRIM WEATHERSTRIP LH *2 FRONT DOOR OPENING TRIM WEATHERSTRIP RH *3 FRONT PILLAR GARNISH LH *4 FRONT PILLAR GARNISH RH *5 FRONT PILLAR GARNISH CLIP - - ● Non-reusable part - - ILLUSTRATION *A w/ Pre-collision System - - *1 VISOR ASSEMBLY LH *2 VISOR ASSEMBLY RH *3 VISOR HOLDER LH *4 VISOR HOLDER RH *5 ASSIST GRIP COVER *6 ASSIST GRIP SUB-ASSEMBLY *7 ROOF HEADLINING *8 FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY ILLUSTRATION *1 WINDSHIELD GLASS *2 WINDSHIELD OUTSIDE MOULDING *3 NO...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part...

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