Toyota Yaris: Windshield Glass / Installation

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Vehicle Exterior / Window / Glass / Windshield Glass / Installation

INSTALLATION

CAUTION / NOTICE / HINT

NOTICE:

  • When replacing the windshield glass of a vehicle equipped with a forward recognition camera, make sure to use a Toyota genuine part. If a non-Toyota genuine part is used, the forward recognition camera may not be able to be installed due to a missing bracket. Also, the dynamic radar cruise control system, lane tracing assist system, road sign assist system, pre-collision system, front camera system or auto high beam system may not operate properly due to a difference in the transmissivity or black ceramic border.
  • Make sure to use Toyota Genuine Windshield Glass Adhesive (High Modulus Type) or equivalent.

PROCEDURE

1. CLEAN WINDSHIELD GLASS

(a) When reusing the windshield glass:

(1) Using a scraper, remove any remaining adhesive dam and adhesive residue from the windshield glass.

NOTICE:

Be careful not to damage the windshield glass.

(b) Clean the outer circumference of the windshield glass with a non-residue solvent.

NOTICE:

  • Do not touch the windshield glass surface after cleaning it.
  • Even if using a new windshield glass, clean it with a non-residue solvent.

2. INSTALL WINDSHIELD GLASS STOPPER

(a) Using a brush or sponge, coat the installation area of the 2 windshield glass stoppers with the glass primer.

NOTICE:

  • Do not apply too much glass primer.
  • Allow the glass primer to dry for 3 minutes or more.
  • Throw away any leftover glass primer.

HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

(b) Install 2 new windshield glass stoppers to the windshield glass as shown in the illustration.

*a

Back Side of Windshield Glass

*b

Ceramic Notch

*c

Windshield Glass Edge Side

-

-

Standard Dimension:

Area

Dimension

Area

Dimension

a

15.4 mm (0.606 in.)

-

-

3. INSTALL WINDOW GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the installation area of the window glass adhesive dam with the glass primer.

NOTICE:

  • Do not apply too much glass primer.
  • Allow the glass primer to dry for 3 minutes or more.
  • Throw away any leftover glass primer.

HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

(b) Install 2 new window glass adhesive dams to the windshield glass as shown in the illustration.

*a

Back Side of Windshield Glass

*b

Ceramic Notch

4. INSTALL NO. 2 WINDOW GLASS ADHESIVE DAM

(a) Using a brush or sponge, coat the installation area of the No. 2 window glass adhesive dam with the glass primer.

NOTICE:

  • Do not apply too much glass primer.
  • Allow the glass primer to dry for 3 minutes or more.
  • Throw away any leftover glass primer.

HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

(b) Install a new No. 2 window glass adhesive dam to the windshield glass as shown in the illustration.

*a

Back Side of Windshield Glass

*b

Ceramic Notch

5. INSTALL WINDSHIELD OUTSIDE MOULDING

(a) Using a brush or sponge, coat the installation area of the windshield outside moulding with the glass primer.

NOTICE:

  • Do not apply too much glass primer.
  • Allow the glass primer to dry for 3 minutes or more.
  • Throw away any leftover glass primer.

HINT:

If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

(b) Install a new windshield outside moulding to the windshield glass as shown in the illustration.

*a

Back Side of Windshield Glass

*b

Ceramic Notch

Standard Dimension:

Area

Dimension

Area

Dimension

a

1.65 to 3.15 mm (0.0650 to 0.124 in.)

-

-

6. INSTALL WINDSHIELD GLASS

(a) Clean and shape the contact surface of the vehicle body.

(1) Using a knife, cut away excess adhesive on the contact surface of the vehicle body as shown in the illustration.

Adhesive

NOTICE:

Leave as much adhesive on the vehicle body as possible.

(2) Clean the contact surface of the vehicle body with a piece of cloth saturated with non-residue solvent.

(b) Position the windshield glass.

(1) Using suction cups, place the windshield glass in the correct position.

(2) Check that the whole contact surface of the windshield glass rim is perfectly even.

NOTICE:

Check that the windshield glass stoppers are engaged to the vehicle body correctly.

(3) When using a new windshield glass:

  1. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.

    *a

    Matchmark

(4) Remove the windshield glass.

(c) Using a brush, coat the installation surface on the vehicle body with the body primer.

NOTICE:

  • Do not coat the adhesive with the body primer.
  • Do not apply too much body primer.
  • Allow the body primer to dry for 3 minutes or more.
  • Throw away any leftover body primer.

HINT:

If an area other than specified is coated by accident, wipe off the body primer with a clean piece of cloth before it dries.

(d) Using a brush or sponge, coat the adhesive application area with the glass primer.

*1

Window Glass Adhesive Dam

*2

Windshield Glass Stopper

*3

Windshield Outside Moulding

*4

No. 2 Window Glass Adhesive Dam

*a

Back Side of Windshield Glass

-

-

Glass Primer

-

-

Standard Dimension:

Area

Dimension

Area

Dimension

a

8.0 mm (0.315 in.) or more

b

11 mm (0.433 in.) or more

c

10 mm (0.394 in.) or more

d

19 mm (0.748 in.) or more

NOTICE:

  • Do not apply too much glass primer.
  • Allow the glass primer to dry for 3 minutes or more.
  • Throw away any leftover glass primer.

HINT:

  • Apply glass primer to the ceramic notches.
  • If an area other than specified is coated by accident, wipe off the glass primer with a clean piece of cloth before it dries.

(e) Prepare to apply adhesive to the windshield glass.

Adhesive:

Toyota Genuine Windshield Glass Adhesive (High modulus type) or equivalent

(1) Cut off the tip of the cartridge nozzle as shown in the illustration.

*a

Cartridge Nozzle

Adhesive

Standard Dimension:

Area

Dimension

a

12 to 15 mm (0.472 to 0.591 in.)

b

8.0 to 11 mm (0.315 to 0.433 in.)

(2) Load the sealer gun with the cartridge.

(f) Apply adhesive to the windshield glass as shown in the illustration.

*1

Window Glass Adhesive Dam

*2

Windshield Glass Stopper

*3

Windshield Outside Moulding

*4

No. 2 Window Glass Adhesive Dam

*a

Back Side of Windshield Glass

-

-

Adhesive

-

-

Standard Dimension:

Area

Dimension

Area

Dimension

a

9.5 mm (0.374 in.)

b

9.5 mm (0.374 in.)

c

6.4 mm (0.252 in.)

d

4.0 mm (0.157 in.)

(g) Install the windshield glass.

(1) Using suction cups, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

NOTICE:

  • Check that the windshield glass stoppers are engaged to the vehicle body correctly.
  • Check the clearance between the vehicle body and windshield glass.

*a

Matchmark

(2) Lightly press the outer surface of the windshield glass to ensure that the windshield glass is securely fit to the vehicle body.

HINT:

Press the glass with a force of 98 N (10 kgf, 22.0 lbf) or more.

(3) Using a scraper, remove any excess or protruding adhesive.

(4) Hold the windshield glass using protective tape until the applied adhesive becomes hard.

HINT:

Follow the instructions supplied by the adhesive manufacturer or in the corresponding instruction manual for the minimum amount of time necessary to wait before driving the vehicle.

7. INSPECT FOR LEAK

(a) After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

(b) If water leaks into the cabin, allow the water to dry and add adhesive.

(c) Remove the protective tape and matchmark.

8. INSTALL ROOF HEADLINING

(a) Return the front section of the roof headlining to its original position.

9. INSTALL ASSIST GRIP COVER

Click here

10. INSTALL ASSIST GRIP SUB-ASSEMBLY

Click here

11. INSTALL VISOR HOLDER LH

Click here

12. INSTALL VISOR HOLDER RH

HINT:

Use the same procedure as for the LH side.

13. INSTALL VISOR ASSEMBLY LH

Click here

14. INSTALL VISOR ASSEMBLY RH

HINT:

Use the same procedure as for the LH side.

15. INSTALL MAP LIGHT ASSEMBLY

Click here

16. INSTALL FRONT PILLAR GARNISH LH

Click here

17. INSTALL FRONT PILLAR GARNISH RH

HINT:

Use the same procedure as for the LH side.

18. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP LH

(a) Install the front door opening trim weatherstrip LH.

19. INSTALL FRONT DOOR OPENING TRIM WEATHERSTRIP RH

HINT:

Use the same procedure as for the LH side.

20. INSTALL INNER REAR VIEW MIRROR ASSEMBLY

Click here

21. INSTALL RAIN SENSOR

Click here

22. INSTALL FORWARD RECOGNITION WITH HEATER HOOD SUB-ASSEMBLY (w/ Pre-collision System)

Click here

23. INSTALL WINDSHIELD WIPER MOTOR AND LINK

Click here

24. ADJUST FORWARD RECOGNITION CAMERA

(a) If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

HINT:

Forward Recognition Camera Learning can be performed by using either Target Adjustment (One Time Recognition) or Target Adjustment (Sequential Recognition) or Driving Adjustment.

  • Target Adjustment (One Time Recognition):

    Click here

  • Target Adjustment (Sequential Recognition):

    Click here

  • Driving Adjustment:

    Click here

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced during the windshield glass removal/installation are shown below...

    Wiper / Washer

    ..

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