Toyota Yaris: Roof Garnish / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Vehicle Exterior / Exterior Panels / Trim / Roof Garnish / Removal

REMOVAL

CAUTION / NOTICE / HINT

NOTICE:

  • Wash the vehicle to prevent oil and other dirt from remaining on the roof panel, which is the adhesive surface of the roof outside cover.
  • Do not use a detergent mixed with wax.
  • When replacing the roof outside cover, it is necessary to apply clear coating to the roof panel surface to smooth the unevenness of the roof panel.
  • As for the work procedure for clear coating, check the work procedure included in the roof outside cover supply parts and perform the work.

HINT:

When the cable is disconnected / reconnected to the auxiliary battery terminal, systems temporarily stop operating. However, each system has a function that completes learning the first time the system is used.

  • Learning completes when vehicle is driven

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Lane tracing assist system

    Drive the vehicle straight ahead at 35 km/h (22 mph) or more for 5 second or more.

    Pre-collision system

    Stop and start system

    Drive the vehicle until stop and start control is permitted (approximately 5 to 60 minutes)

  • Learning completes when vehicle is operated normally

    Effect/Inoperative Function When Necessary Procedures are not Performed

    Necessary Procedures

    Link

    Power door lock control system

    • Back door opener

    Perform door unlock operation with door control switch or electrical key transmitter sub-assembly switch.

    Air conditioning system

    After the ignition switch is turned to ON, the servo motor standard position is recognized.

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PROCEDURE

1. REMOVE ROOF HEADLINING

Click here

2. REMOVE ROOF DRIP SIDE MOULDING LH

Click here

3. REMOVE ROOF DRIP SIDE MOULDING RH

HINT:

Use the same procedure as for the LH side.

4. REMOVE ROOF TOP MOULDING SUB-ASSEMBLY

Click here

5. REMOVE ROOF ANTENNA ASSEMBLY WITH ANTENNA COVER

Click here

6. REMOVE ROOF OUTSIDE COVER

NOTICE:

  • The panel around the roof panel is easily dented, so do not apply excessive load.
  • Do not scratch the roof panel.

(a) Use the protective cover to protect the window glass or body panel as shown in the illustration.

(b) Using scissors, pull the roof outside cover and make a notch in the roof outside cover so that it can be easily peeled off.

Cut

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NOTICE:

Do not scratch the body panel with scissors.

HINT:

The roof outside cover has less adhesive residue when pulled vertically.

(c) Dilute the surfactant to about 4%.

*a

Spray containing surfactant

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(d) Add diluted surfactant to the spray.

(e) Remove the roof outside cover while spraying the spray containing surfactant on the area where it has been removed as shown in the illustration.

(f) Add isopropyl alcohol or equivalent to the spray.

*a

Spray with isopropyl alcohol or equivalent

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(g) Using a spray containing isopropyl alcohol or equivalent to spray on the area where the roof outside cover has been peeled off as shown in the illustration.

HINT:

Do not spray isopropyl alcohol or equivalent all at once, only on the cleaning area.

(h) Using a scraper, remove the glue remaining on the roof panel where the spray containing isopropyl alcohol or equivalent was sprayed as shown in the illustration.

*a

Scraper

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-

HINT:

using a cloth, remove the peeled glue.

(i) Using a isopropyl alcohol or equivalent to soak a cloth and wipe the entire roof panel.

NOTICE:

Be sure to wipe off the remaining isopropyl alcohol or equivalent so that there is no sticking of the roof outside cover.

(j) Using an air gun, remove dust and other foreign matter adhering to the roof panel.

    Components

    COMPONENTS ILLUSTRATION *1 ROOF DRIP SIDE MOULDING LH *2 ROOF DRIP SIDE MOULDING RH *3 ROOF TOP MOULDING SUB-ASSEMBLY *4 ROOF ANTENNA ASSEMBLY WITH ANTENNA COVER *5 ROOF OUTSIDE COVER *6 SEAL *7 HOLDER - - N*m (kgf*cm, ft...

    Installation

    INSTALLATION CAUTION / NOTICE / HINT NOTICE: Work indoors with less dust and wind. Install the roof outside cover in an environment where the temperature is 20 to 30°C (68 to 86°F)...

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