Toyota Yaris: Rear Suspension Member / Removal

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Suspension / Rear Suspension / Rear Suspension Member / Removal

REMOVAL

CAUTION / NOTICE / HINT

The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed and installed, or replaced during rear suspension member sub-assembly removal/installation are shown below.

Necessary Procedures After Parts Removed/Installed/Replaced

Replaced Part or Performed Procedure

Necessary Procedure

Effect/Inoperative Function when Necessary Procedure not Performed

Link

Rear wheel alignment adjustment

ECU Data Initialization

Active torque split AWD system

Calibration

  • DTCs are stored
  • Slip indicator light illuminates
  • VSC disabled or malfunctions

CAUTION:

To prevent burns, do not touch the engine, exhaust pipe or other high temperature components while the engine is hot.

PROCEDURE

1. REMOVE REAR DIFFERENTIAL CARRIER ASSEMBLY

Click here

2. REMOVE REAR STABILIZER BAR

Click here

3. REMOVE REAR SUSPENSION MEMBER SUB-ASSEMBLY

(a) Disengage the clamp to separate the differential carrier wire harness.

(b) Disengage the clamp to separate the differential carrier wire harness.

(c) Disengage the clamp to separate the differential carrier wire harness.

(d) Using an engine lifter and 4 attachments or equivalent tools, support the rear suspension member sub-assembly as shown in the illustration.

CAUTION:

  • The rear suspension member sub-assembly is a very heavy component. Make sure that it is supported securely.
  • If the rear suspension member sub-assembly is not securely supported, it may drop, resulting in serious injury.

*a

Engine Lifter

*b

Attachment

Attachment and Wooden Block Placement Location

NOTICE:

Use attachments and wooden blocks to keep the rear suspension member sub-assembly level.

(e) Remove the 2 bolts and 2 nuts.

(f) Slowly lower the rear suspension member sub-assembly.

NOTICE:

When lowering the rear suspension member sub-assembly, be careful not to damage the vehicle body or other components installed to the vehicle.

4. REMOVE REAR UPPER CONTROL ARM ASSEMBLY LH

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5. REMOVE REAR UPPER CONTROL ARM ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

6. REMOVE REAR NO. 1 DIFFERENTIAL MOUNT CUSHION

Click here

7. REMOVE REAR SUSPENSION MEMBER HOLE COVER

(a) Remove the 4 rear suspension member hole covers from the rear suspension member sub-assembly as shown in the illustration.

*a

for LH Side

*b

for RH Side

8. REMOVE HOLE PLUG

(a) Remove the 8 hole plugs from the rear suspension member sub-assembly as shown in the illustration.

    Components

    COMPONENTS ILLUSTRATION *1 REAR STABILIZER BAR *2 REAR SUSPENSION MEMBER SUB-ASSEMBLY *3 REAR UPPER CONTROL ARM ASSEMBLY LH *4 REAR UPPER CONTROL ARM ASSEMBLY RH Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping" : N*m (kgf*cm, ft...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL HOLE PLUG (a) Install the 8 hole plugs to the rear suspension member sub-assembly. 2. INSTALL REAR SUSPENSION MEMBER HOLE COVER (a) Install the 4 rear suspension member hole covers to the rear suspension member sub-assembly...

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