Toyota Yaris: Brake Master Cylinder / Reassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER RING PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder ring pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

    Disassembly

    DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RING PIN (a) Secure the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: Starting System


    Parts LocationPARTS LOCATION ILLUSTRATION *1 STARTER ASSEMBLY *2 ECM *3 NO. 1 ENGINE ROOM RELAY BLOCK AND JUNCTION BLOCK ASSEMBLY - ST NO. 1 RELAY - ST NO. 1 FUSE *4 FUSIBLE LINK BLOCK ASSEMBLY - R/B FR FUSE - R/B RR NO. 1 ILLUSTRATION *1 ENGINE SWITCH *2 CERTIFICATION ECU *3 CLUTCH START SWITCH ASSEMBLY *4 ENGINE STOP AND START ECU *5 POWER DISTRIBUTION BOX ASSEMBLY - AM2 FUSE - - *a Refer to Service Bulletin for the installation position of the parts...

    Toyota Yaris XP210 (2020-2025) Reapir and Service Manual: On-vehicle Inspection


    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT COOLER CONDENSER ASSEMBLY (a) If the cooler condenser assembly fins are dirty, clean them with water and dry them with compressed air. NOTICE: Do not damage the cooler condenser assembly fins. (b) If any cooler condenser assembly fins are bent, straighten them using a screwdriver or pliers...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

    read more

     
    Copyright © 2025 www.toyaris4.com