Toyota Yaris: Brake Master Cylinder / Reassembly

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER RING PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder ring pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

Disassembly

DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RING PIN (a) Secure the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly...

Installation

INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub-assembly...

Other information:

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Data List / Active Test

DATA LIST / ACTIVE TEST DATA LIST HINT: Using the GTS to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered before parts or wiring is disturbed...

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: On-vehicle Inspection

ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT DRIVER SEAT BELT WARNING LIGHT HINT: The seat belt warning light on the combination meter assembly is used for both the driver seat and front passenger seat. (a) Turn the ignition switch to ON. (b) When the driver seat belt is not fastened, check that the seat belt warning light on the combination meter assembly illuminates...