Toyota Yaris: Brake Master Cylinder / Reassembly

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Reassembly

REASSEMBLY

PROCEDURE

1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly.

2. INSTALL BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Install the brake master cylinder reservoir filler cap assembly to the brake master cylinder reservoir assembly.

3. INSTALL MASTER CYLINDER RESERVOIR GROMMET

(a) Apply a light layer of lithium soap base glycol grease to the entire circumference of 2 new master cylinder reservoir grommets.

Lithium Soap Base Glycol Grease

(b) Install the 2 master cylinder reservoir grommets to the brake master cylinder body.

4. INSTALL BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Secure the brake master cylinder body in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder body.

(b) Install the brake master cylinder reservoir assembly to the brake master cylinder body.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

5. INSTALL BRAKE MASTER CYLINDER RING PIN

(a) Using a 5 mm pin punch and a hammer, tap in the brake master cylinder ring pin to secure the brake master cylinder reservoir assembly.

(b) Remove the brake master cylinder sub-assembly from the vise.

    Disassembly

    DISASSEMBLY PROCEDURE 1. REMOVE BRAKE MASTER CYLINDER RING PIN (a) Secure the brake master cylinder sub-assembly in a vise. NOTICE: Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly...

    Installation

    INSTALLATION PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER O-RING (a) Install a new brake master cylinder O-ring to the brake master cylinder sub-assembly...

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Internal Control Module Software Incompatibility Not Programmed (U030051,U030057)


    DESCRIPTION The forward recognition camera receives vehicle information from the ECM via the CAN communication line. If the forward recognition camera cannot confirm the vehicle information sent from the ECM, the forward recognition camera stores DTC U030051...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Vehicle Control History


    VEHICLE CONTROL HISTORY CHECK VEHICLE CONTROL HISTORY (a) Connect the GTS to the DLC3. (b) Turn the ignition switch to ON. (c) Turn the GTS on. (d) Enter the following menus: Powertrain / Engine / Utility / Vehicle Control History (RoB). Powertrain > Engine > Utility Tester Display Vehicle Control History (RoB) Vehicle Control History (RoB) Item Code Tester Display Measurement Item Diagnostic Note X0600 Auxiliary Battery Voltage Low at Start History of low battery voltage at engine control system start - X0601 Auxiliary Battery Voltage Low at IG OFF History of low battery voltage when ignition switch off - X0602 Auxiliary Battery Discharge at IG OFF History of auxiliary battery becoming discharged when ignition switch off - X0603 Auxiliary Battery Discharge at Running History of auxiliary battery becoming discharged while vehicle being driven - X0606 Auxiliary Battery Voltage Low during Running History of low battery voltage while vehicle being driven - X0607 Auxiliary Battery Voltage High during Running History of high battery voltage while vehicle being driven - CLEAR VEHICLE CONTROL HISTORY (a) Connect the GTS to the DLC3...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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