Toyota Yaris: Brake Master Cylinder / Disassembly

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER RING PIN

(a) Secure the brake master cylinder sub-assembly in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

(b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder ring pin from the brake master cylinder sub-assembly.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.

3. REMOVE MASTER CYLINDER RESERVOIR GROMMET

(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

(b) Remove the brake master cylinder body from the vise.

4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Remove the brake master cylinder reservoir filler cap assembly from the brake master cylinder reservoir assembly.

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Remove the brake master cylinder reservoir strainer from the brake master cylinder reservoir assembly.

Removal

REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake master cylinder sub-assembly removal/installation are shown below...

Reassembly

REASSEMBLY PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER (a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly...

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