Toyota Yaris: Brake Master Cylinder / Disassembly

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Brake / Brake System (other) / Brake Master Cylinder / Disassembly

DISASSEMBLY

PROCEDURE

1. REMOVE BRAKE MASTER CYLINDER RING PIN

(a) Secure the brake master cylinder sub-assembly in a vise.

NOTICE:

Place aluminum plates on the vise to prevent damage to the brake master cylinder sub-assembly.

(b) Using a 5 mm pin punch and a hammer, tap out the brake master cylinder ring pin from the brake master cylinder sub-assembly.

NOTICE:

Do not drop the brake master cylinder reservoir assembly.

2. REMOVE BRAKE MASTER CYLINDER RESERVOIR ASSEMBLY

(a) Remove the brake master cylinder reservoir assembly from the brake master cylinder body.

3. REMOVE MASTER CYLINDER RESERVOIR GROMMET

(a) Remove the 2 master cylinder reservoir grommets from the brake master cylinder body.

(b) Remove the brake master cylinder body from the vise.

4. REMOVE BRAKE MASTER CYLINDER RESERVOIR FILLER CAP ASSEMBLY

(a) Remove the brake master cylinder reservoir filler cap assembly from the brake master cylinder reservoir assembly.

5. REMOVE BRAKE MASTER CYLINDER RESERVOIR STRAINER

(a) Remove the brake master cylinder reservoir strainer from the brake master cylinder reservoir assembly.

    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the brake master cylinder sub-assembly removal/installation are shown below...

    Reassembly

    REASSEMBLY PROCEDURE 1. INSTALL BRAKE MASTER CYLINDER RESERVOIR STRAINER (a) Install the brake master cylinder reservoir strainer to the brake master cylinder reservoir assembly...

    Other information:

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Engine Difficult to Start


    DESCRIPTION Problem Symptom Suspected Area Trouble Area Engine does not crank Engine cranks slowly Auxiliary battery depletion Starter malfunction Starter system Auxiliary battery depletion Starter malfunction Starter circuit Excessive engine friction Engine Engine assembly Starting time is long Engine speed fluctuation due to abnormal combustion Idle speed too low or high The engine stalls immediately after starting Strong engine vibration due to above symptoms Ignition malfunction Deviation in air fuel ratio (Excessive or insufficient intake air volume or fuel supply) Insufficient compression Changes in load from another system Ignition system Spark plug Ignition coil assembly Fuel system Direct fuel injector assembly Port fuel injector assembly Fuel pump assembly (for high pressure side) Fuel pump (for low pressure side) Fuel pump control circuit Fuel suction plate sub-assembly Fuel main valve assembly Fuel line Purge VSV system Fuel quality (existence of foreign matter, degradation) Intake and exhaust systems Mass air flow meter sub-assembly Intake system (Air leaks or deposit accumulation) Throttle body with motor assembly Air fuel ratio sensor (sensor 1) Air fuel ratio sensor (sensor 2) Cam timing oil control solenoid assembly Variable Valve Timing system (VVT system) Other control systems ECM Wire harness or connector Knock control sensor Engine coolant temperature sensor Immobiliser system Engine Water control valve Engine assembly Crankshaft position sensor High load from another system Air conditioning system Power steering system Electrical load signal system SYMPTOM AND CAUSE OF SYSTEM MALFUNCTION HINT: The following are descriptions of the characteristics of each system malfunction...

    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Components


    COMPONENTS ILLUSTRATION *1 STEERING COLUMN HOLE COVER *2 STEERING LINK ASSEMBLY Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft.*lbf) - - ILLUSTRATION *1 TIE ROD END SUB-ASSEMBLY LH *2 TIE ROD END SUB-ASSEMBLY RH *3 STEERING LINK ASSEMBLY - - Tightening torque for "Major areas involving basic vehicle performance such as moving/turning/stopping": N*m (kgf*cm, ft...

    Categories

    Supplemental Restraint System (SRS) Precautions

    The front and side supplemental restraint systems (SRS) include different types of air bags. Please verify the different types of air bags which are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed.

    The air bags are installed in the following locations:

    The steering wheel hub (driver air bag) The front passenger dashboard (front passenger air bag) The outboard sides of the front seatbacks (side air bags) The front and rear window pillars, and the roof edge along both sides (curtain air bags)

    read more

     
    Copyright © 2026 www.toyaris4.com