Toyota Yaris: G16e-gts (intake / Exhaust) / Intercooler

Components

COMPONENTS

ILLUSTRATION

*1	RADIATOR SUPPORT SUB-ASSEMBLY UPPER	*2	FRONT RADIATOR SIDE AIR GUIDE PLATE RH
*3	FRONT RADIATOR SIDE AIR GUIDE PLATE LH	*4	COOL AIR INTAKE DUCT
*5	NO. 1 RADIATOR AIR GUIDE RH	*6	NO. 1 RADIATOR AIR GUIDE LH
*7	NO. 3 AIR HOSE	*8	NO. 4 AIR HOSE
*9	INTERCOOLER ASSEMBLY	-	-
	N*m (kgf*cm, ft.*lbf): Specified torque	-	-

Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

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2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

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3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

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4. REMOVE COOL AIR INTAKE DUCT

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5. REMOVE NO. 1 RADIATOR AIR GUIDE RH

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6. REMOVE NO. 1 RADIATOR AIR GUIDE LH

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7. DISCONNECT NO. 3 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

8. DISCONNECT NO. 4 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 4 air hose from the intercooler assembly.

9. REMOVE INTERCOOLER ASSEMBLY

(a) Remove the 3 bolts and intercooler assembly from the vehicle body.

Installation

INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

(a) Install the intercooler assembly to the vehicle with the 3 bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

2. CONNECT NO. 4 AIR HOSE

(a) Connect the No. 4 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

3. CONNECT NO. 3 AIR HOSE

(a) Connect the No. 3 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH

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5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

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6. INSTALL COOL AIR INTAKE DUCT

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7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

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8. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

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9. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

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