Toyota Yaris: G16e-gts (intake / Exhaust) / Intercooler

Toyota Yaris XP210 (2020-2024) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (intake / Exhaust) / Intercooler

Components

COMPONENTS

ILLUSTRATION

*1

RADIATOR SUPPORT SUB-ASSEMBLY UPPER

*2

FRONT RADIATOR SIDE AIR GUIDE PLATE RH

*3

FRONT RADIATOR SIDE AIR GUIDE PLATE LH

*4

COOL AIR INTAKE DUCT

*5

NO. 1 RADIATOR AIR GUIDE RH

*6

NO. 1 RADIATOR AIR GUIDE LH

*7

NO. 3 AIR HOSE

*8

NO. 4 AIR HOSE

*9

INTERCOOLER ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

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2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

4. REMOVE COOL AIR INTAKE DUCT

Click here

5. REMOVE NO. 1 RADIATOR AIR GUIDE RH

Click here

6. REMOVE NO. 1 RADIATOR AIR GUIDE LH

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7. DISCONNECT NO. 3 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

8. DISCONNECT NO. 4 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 4 air hose from the intercooler assembly.

9. REMOVE INTERCOOLER ASSEMBLY

(a) Remove the 3 bolts and intercooler assembly from the vehicle body.

Installation

INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

(a) Install the intercooler assembly to the vehicle with the 3 bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

2. CONNECT NO. 4 AIR HOSE

(a) Connect the No. 4 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

3. CONNECT NO. 3 AIR HOSE

(a) Connect the No. 3 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH

Click here

5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

Click here

6. INSTALL COOL AIR INTAKE DUCT

Click here

7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

8. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

9. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

Click here

    On-vehicle Inspection

    ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced when repairing air leaks in the intake system are shown below...

    Turbocharger

    ..

    Other information:

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: On-vehicle Inspection


    ON-VEHICLE INSPECTION PROCEDURE 1. INSPECT CLUTCH PEDAL STROKE SENSOR ASSEMBLY (a) Connect the GTS to the DLC3. (b) Turn the ignition switch to ON. (c) Turn the GTS on. (d) Enter the following menus: Powertrain / Engine / Data List / Clutch Stroke Sensor Voltage...

    Toyota Yaris XP210 (2020-2024) Reapir and Service Manual: Lost Communication with ECM/PCM "A" Missing Message (U010087,U010187,U012687,U012987,U015587)


    DESCRIPTION The following DTCs are stored when there is a communication malfunction between the millimeter wave radar sensor and each sensor or ECU. DTC No. Detection Item DTC Detection Condition Trouble Area U010087 Lost Communication with ECM/PCM "A" Missing Message When the ignition switch is ON for 3 seconds or more, an ECM communication malfunction continues for approximately 3 seconds or more...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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