Toyota Yaris: G16e-gts (intake / Exhaust) / Intercooler

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (intake / Exhaust) / Intercooler

Components

COMPONENTS

ILLUSTRATION

*1

RADIATOR SUPPORT SUB-ASSEMBLY UPPER

*2

FRONT RADIATOR SIDE AIR GUIDE PLATE RH

*3

FRONT RADIATOR SIDE AIR GUIDE PLATE LH

*4

COOL AIR INTAKE DUCT

*5

NO. 1 RADIATOR AIR GUIDE RH

*6

NO. 1 RADIATOR AIR GUIDE LH

*7

NO. 3 AIR HOSE

*8

NO. 4 AIR HOSE

*9

INTERCOOLER ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

Click here

2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

4. REMOVE COOL AIR INTAKE DUCT

Click here

5. REMOVE NO. 1 RADIATOR AIR GUIDE RH

Click here

6. REMOVE NO. 1 RADIATOR AIR GUIDE LH

Click here

7. DISCONNECT NO. 3 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

8. DISCONNECT NO. 4 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 4 air hose from the intercooler assembly.

9. REMOVE INTERCOOLER ASSEMBLY

(a) Remove the 3 bolts and intercooler assembly from the vehicle body.

Installation

INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

(a) Install the intercooler assembly to the vehicle with the 3 bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

2. CONNECT NO. 4 AIR HOSE

(a) Connect the No. 4 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

3. CONNECT NO. 3 AIR HOSE

(a) Connect the No. 3 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH

Click here

5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

Click here

6. INSTALL COOL AIR INTAKE DUCT

Click here

7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

8. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

9. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

Click here

    On-vehicle Inspection

    ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced when repairing air leaks in the intake system are shown below...

    Turbocharger

    ..

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Problem Symptoms Table


    PROBLEM SYMPTOMS TABLE HINT: Use the table below to help determine the cause of problem symptoms. If multiple suspected areas are listed, the potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Fuel Sender Circuit Open (B150013,B150113)


    DESCRIPTION The fuel sender gauge assembly is connected to the combination meter assembly via direct line. If there is an open or short in the direct line, the combination meter assembly stores DTC B150013. The fuel sender gauge assembly and No. 2 fuel sender gauge assembly are connected to the combination meter assembly via direct line...

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

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