Toyota Yaris: G16e-gts (intake / Exhaust) / Intercooler

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Engine & Hybrid System / G16e-gts (intake / Exhaust) / Intercooler

Components

COMPONENTS

ILLUSTRATION

*1

RADIATOR SUPPORT SUB-ASSEMBLY UPPER

*2

FRONT RADIATOR SIDE AIR GUIDE PLATE RH

*3

FRONT RADIATOR SIDE AIR GUIDE PLATE LH

*4

COOL AIR INTAKE DUCT

*5

NO. 1 RADIATOR AIR GUIDE RH

*6

NO. 1 RADIATOR AIR GUIDE LH

*7

NO. 3 AIR HOSE

*8

NO. 4 AIR HOSE

*9

INTERCOOLER ASSEMBLY

-

-

N*m (kgf*cm, ft.*lbf): Specified torque

-

-

Removal

REMOVAL

PROCEDURE

1. REMOVE RADIATOR SUPPORT SUB-ASSEMBLY UPPER

Click here

2. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

3. REMOVE FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

4. REMOVE COOL AIR INTAKE DUCT

Click here

5. REMOVE NO. 1 RADIATOR AIR GUIDE RH

Click here

6. REMOVE NO. 1 RADIATOR AIR GUIDE LH

Click here

7. DISCONNECT NO. 3 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 3 air hose from the intercooler assembly.

8. DISCONNECT NO. 4 AIR HOSE

(a) Loosen the hose clamp and disconnect the No. 4 air hose from the intercooler assembly.

9. REMOVE INTERCOOLER ASSEMBLY

(a) Remove the 3 bolts and intercooler assembly from the vehicle body.

Installation

INSTALLATION

PROCEDURE

1. INSTALL INTERCOOLER ASSEMBLY

(a) Install the intercooler assembly to the vehicle with the 3 bolts.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

2. CONNECT NO. 4 AIR HOSE

(a) Connect the No. 4 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

3. CONNECT NO. 3 AIR HOSE

(a) Connect the No. 3 air hose and tighten the hose clamp.

Torque:

6.0 N·m {61 kgf·cm, 53 in·lbf}

4. INSTALL NO. 1 RADIATOR AIR GUIDE RH

Click here

5. INSTALL NO. 1 RADIATOR AIR GUIDE LH

Click here

6. INSTALL COOL AIR INTAKE DUCT

Click here

7. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE RH

Click here

8. INSTALL FRONT RADIATOR SIDE AIR GUIDE PLATE LH

Click here

9. INSTALL RADIATOR SUPPORT SUB-ASSEMBLY UPPER

Click here

    On-vehicle Inspection

    ON-VEHICLE INSPECTION CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization or registration) that must be performed after parts are removed and installed, or replaced when repairing air leaks in the intake system are shown below...

    Turbocharger

    ..

    Other information:

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Adjustment


    ADJUSTMENT CAUTION / NOTICE / HINT *a Centering Bolt *b Standard Bolt HINT: Centering bolts are used to install the hood hinges and hood lock. The hood and hood lock cannot be adjusted with the centering bolts installed. Substitute the centering bolts with standard bolts with washers when making adjustments...

    Toyota Yaris XP210 (2020-2022) Reapir and Service Manual: Installation


    I..

    Categories

    Turning the Engine Off

    Stop the vehicle completely. Manual transaxle: Shift into neutral and set the parking brake.

    Automatic transaxle: Shift the selector lever to the P position and set the parking brake.

    Press the push button start to turn off the engine. The ignition position is off.

    read more

     
    Copyright © 2022 www.toyaris4.com