Toyota Yaris: Transfer Assembly / Installation

Toyota Yaris XP210 (2020-2025) Reapir and Service Manual / Drivetrain / Gf1a (transfer / 4wd / Awd) / Transfer Assembly / Installation

INSTALLATION

PROCEDURE

1. INSTALL TRANSFER AND TRANSAXLE SETTING STUD BOLT

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2. INSTALL TRANSFER ASSEMBLY

(a) Clean the bolt holes.

(b) Using SST and union nut wrench, install the transfer assembly to the transaxle with the 6 nuts and 2 bolts.

*a

Union Nut Wrench

*b

Torque Wrench Fulcrum Length

Torque:

Specified tightening torque :

68.6 N·m {700 kgf·cm, 51 ft·lbf}

SST: 09961-00950

HINT:

  • Calculate the torque wrench reading when changing the fulcrum length of the torque wrench.

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  • When using a union nut wrench (fulcrum length of 30 mm (1.181 in.)) + SST (fulcrum length of 150 mm (5.906 in.)) + torque wrench (fulcrum length of 255 mm (10.039 in.)): 40.2 N*m (410 kgf*cm, 30 ft.*lbf)

3. INSTALL MANUAL TRANSAXLE ASSEMBLY

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    Reassembly

    REASSEMBLY CAUTION / NOTICE / HINT NOTICE: Steps 9 to 16 are temporary reassembly procedures for adjustment purposes. PROCEDURE 1. INSTALL TRANSFER RING GEAR MOUNTING CASE (a) Using SST and a press, press the transfer ring gear mounting case into the transfer ring gear...

    Transfer Case Front Oil Seal (for Lh Side)

    ..

    Other information:

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    The front and side supplemental restraint systems (SRS) include different types of air bags. Please verify the different types of air bags which are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed.

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