Toyota Yaris: Brake Pedal / Installation

Toyota Yaris XP210 (2020-2026) Reapir and Service Manual / Brake / Brake System (other) / Brake Pedal / Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal support assembly.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Engage the 2 clamps to install the wire harness to the brake pedal support assembly.

(b) Temporarily install the brake pedal support assembly with the 2 bolts and 2 nuts.

(c) Tighten the 2 nuts and 2 bolts in the order shown in the illustration.

Torque:

12.7 N·m {130 kgf·cm, 9 ft·lbf}

(d) Install 2 new clips.

(e) Engage the clamp to install the wire harness to the brake pedal support assembly.

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

Lithium soap base glycol grease

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip.

NOTICE:

Be sure to install the push rod pin in the correct direction.

4. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly as shown in the illustration.

5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

Click here

6. INSTALL STOP LIGHT SWITCH ASSEMBLY

Click here

7. INSTALL STEERING COLUMN ASSEMBLY

Click here

8. INSPECT AND ADJUST BRAKE PEDAL

Click here

    Adjustment

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    Brake System

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    Other information:

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    Toyota Yaris XP210 (2020-2026) Reapir and Service Manual: Fail-safe Chart


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    Categories

    Fuel-Filler Lid and Cap

    WARNING

    When removing the fuel-filler cap, loosen the cap slightly and wait for any hissing to stop, then remove it

    Fuel spray is dangerous. Fuel can burn skin and eyes and cause illness if ingested. Fuel spray is released when there is pressure in the fuel tank and the fuel-filler cap is removed too quickly.

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