Toyota Yaris: Brake Pedal / Installation

INSTALLATION

PROCEDURE

1. INSTALL BRAKE PEDAL PAD

(a) Install the brake pedal pad to the brake pedal support assembly.

2. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Engage the 2 clamps to install the wire harness to the brake pedal support assembly.

(b) Temporarily install the brake pedal support assembly with the 2 bolts and 2 nuts.

(c) Tighten the 2 nuts and 2 bolts in the order shown in the illustration. Torque: 12.7 N·m {130 kgf·cm, 9 ft·lbf}

(d) Install 2 new clips.

(e) Engage the clamp to install the wire harness to the brake pedal support assembly.

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the push rod pin and installation hole of the brake pedal support assembly.

Lithium soap base glycol grease

(b) Connect the brake master cylinder push rod clevis to the brake pedal support assembly with the push rod pin, and install a new clip.

NOTICE:

Be sure to install the push rod pin in the correct direction.

4. INSTALL BRAKE PEDAL RETURN SPRING

(a) Install the brake pedal return spring to the brake pedal support assembly as shown in the illustration.

5. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

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6. INSTALL STOP LIGHT SWITCH ASSEMBLY

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7. INSTALL STEERING COLUMN ASSEMBLY

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8. INSPECT AND ADJUST BRAKE PEDAL

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