Toyota Yaris: Front Suspension Member / Installation

Toyota Yaris XP210 (2020-2022) Reapir and Service Manual / Suspension / Front Suspension / Front Suspension Member / Installation

INSTALLATION

PROCEDURE

1. INSTALL FRONT STABILIZER BAR

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2. INSTALL STEERING LINK ASSEMBLY

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3. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

(a) Temporarily install the front lower No. 1 suspension arm sub-assembly LH to the front suspension crossmember sub-assembly with the 2 bolts and nut.

4. TEMPORARILY INSTALL FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

5. INSTALL ENGINE MOVING CONTROL ROD

(a) Install the engine moving control rod to the front suspension crossmember sub-assembly with the bolt.

Torque:

200 N·m {2039 kgf·cm, 148 ft·lbf}

6. INSTALL FRONT SUSPENSION CROSSMEMBER SUB-ASSEMBLY

(a) Slowly jack up the front suspension crossmember sub-assembly with an engine lifter using 4 attachments or equivalent tools.

CAUTION:

  • The front suspension crossmember sub-assembly is a very heavy component. Make sure that it is supported securely.
  • If the front suspension crossmember sub-assembly is not securely supported, it may drop, resulting in serious injury.

NOTICE:

  • Use attachments to keep the front suspension crossmember sub-assembly level.
  • Make sure that the front suspension crossmember sub-assembly not hit the protrusion of the reinforcement.
  • After installation, check that the claws of the steering column hole cover base are not disengaged.

    *a

    OK

    *b

    NG

(b) Install the front suspension crossmember sub-assembly to the vehicle body with the 4 bolts.

Torque:

95 N·m {969 kgf·cm, 70 ft·lbf}

(c) Install the 2 bolts.

Torque:

7.0 N·m {71 kgf·cm, 62 in·lbf}

(d) Lower the engine lifter.

(e) Install the engine moving control rod with the bolt.

Torque:

170 N·m {1734 kgf·cm, 125 ft·lbf}

(f) Install the wiring harness clamp bracket to the front suspension crossmember sub-assembly with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

7. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT LH

(a) Install the front suspension member reinforcement LH to the front suspension crossmember sub-assembly and vehicle body with the 2 bolts.

Torque:

95 N·m {969 kgf·cm, 70 ft·lbf}

8. INSTALL FRONT SUSPENSION MEMBER REINFORCEMENT RH

HINT:

Perform the same procedure as for the LH side.

9. INSTALL EXHAUST SENSOR CLAMP BRACKET

(a) Install the exhaust sensor clamp bracket to the front suspension crossmember sub-assembly with the bolt.

Torque:

13 N·m {133 kgf·cm, 10 ft·lbf}

(b) Engage the 2 clamps.

10. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

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11. CONNECT FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

12. CONNECT TIE ROD END SUB-ASSEMBLY LH

(a) Connect the tie rod end sub-assembly LH to the steering knuckle LH with the nut.

Torque:

49 N·m {500 kgf·cm, 36 ft·lbf}

NOTICE:

  • Do not damage the ball joint dust cover.
  • Further tighten the nut up to 60° if the holes for the cotter pin are not aligned.

(b) Install a new cotter pin.

(c) Engage the claw to install the steering knuckle seal as shown in the illustration.

HINT:

Check that the steering knuckle seal is securely installed.

Install in this Direction

13. CONNECT TIE ROD END SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

14. CONNECT FRONT STABILIZER LINK ASSEMBLY LH

(a) Connect the front stabilizer link assembly LH to the front stabilizer bar with the nut.

Torque:

74 N·m {755 kgf·cm, 55 ft·lbf}

NOTICE:

Do not damage the boot of the ball joint.

HINT:

If the ball joint turns together with the nut, use a 6 mm hexagon socket wrench to hold the stud bolt.

15. CONNECT FRONT STABILIZER LINK ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

16. INSTALL FRONT FENDER LINER LH

(a) Install the front fender liner LH to the vehicle body with the 3 screws.

17. INSTALL FRONT FENDER LINER RH

HINT:

Perform the same procedure as for the LH side.

18. INSTALL FRONT WHEELS

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19. CONNECT NO.2 STEERING INTERMEDIATE SHAFT ASSEMBLY

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20. INSTALL COLUMN HOLE COVER SILENCER SHEET

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21. STABILIZE SUSPENSION

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22. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY LH

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23. FULLY TIGHTEN FRONT LOWER NO. 1 SUSPENSION ARM SUB-ASSEMBLY RH

HINT:

Perform the same procedure as for the LH side.

24. INSTALL CENTER NO. 4 ENGINE UNDER COVER

(a) Install the center No. 4 engine under cover to the vehicle body with the 4 bolts.

Torque:

5.0 N·m {51 kgf·cm, 44 in·lbf}

25. INSTALL ENGINE UNDER COVER LH

(a) Install the engine under cover LH to the vehicle body with the 2 clips.

26. INSTALL ENGINE UNDER COVER RH

HINT:

Perform the same procedure as for the LH side.

27. INSTALL NO. 1 ENGINE UNDER COVER ASSEMBLY

(a) Install the No. 1 engine under cover assembly to the vehicle body with the 4 bolts, 4 screws and 12 clips.

Torque:

Bolt :

5.0 N·m {51 kgf·cm, 44 in·lbf}

28. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

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    Removal

    REMOVAL CAUTION / NOTICE / HINT The necessary procedures (adjustment, calibration, initialization, or registration) that must be performed after parts are removed, installed, or replaced during the front suspension crossmember sub-assembly removal/installation are shown below...

    Rear Suspension

    ..

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    The front and side supplemental restraint systems (SRS) include different types of air bags. Please verify the different types of air bags which are equipped on your vehicle by locating the “SRS AIRBAG” location indicators. These indicators are visible in the area where the air bags are installed.

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